Climax BW5000 AUTOBOREWELDER – PORTABLE BORE WELDING MACHINE User Manual
Bw5000 autoborewelder
BW5000 AUTOBOREWELDER
A powerful welding and cladding system
that rotates around the work piece.
High Quality
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The Climax BW5000 AutoBoreWelder with
Auto-Skip is an affordable, highly
configurable, circumferential weld cladding
system, which provides a durable platform for
multiple configurations of weld overlay
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The BW5000 rotates around stationary parts.
The wire feed, step, and weld wire rotate
together under the stationary head unit,
retaining consistent wire placement as the
machine rotates
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The BW5000 allows for a wide range of exotic
alloys with multiple configurations to meet
your needs
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The BW5000 utilizes a CLX step feed system,
allowing 100% coverage, creating precision
welds of any thickness required between
0.125 and 0.35 inches. (3.175 and 8.89 mm)
Flexible and Dependable Performance
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The modular BW5000 system allows efficient
and rapid shifts in various configurations like
welding bores, facing outside diameters, and
conical seats
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Any commercially available alloy can be
used, such as Inconel™, Hastelloy™,
Monel™, or stainless steel
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The step process reduces waste while
maintaining 100% coverage of the bore and
allowing weld overlay thickness to be as large
or as small as needed
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Flange faces, gasket surfaces and conical
seats can also be welded automatically by
utilizing an optional variable angle for conical
seats
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The BW5000 can interface with most CV
power supplies that are remote interconnect
capable, and 350 Amp, 100% duty cycle.
Clad transfer modes include GMAW-S (short
circuit), GMAW-P (pulse waveform), and
FCAW-G (gas shielded flux core). All GMAW
transfer modes are supported by the BW5000.
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Minimize Cost, Waste and Downtime
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The BW5000 allows large parts to be welded
without rotating them, making it ideal for field
work, setting up on large equipment that could
never be rotated, and gets the job done 75%
faster than traditional hand welding methods.
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After welding operations are complete, the
BW5000 packs up to require only 1 cubic yard
of storage space.
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The BW5000 can deposit 12 pounds of metal
per hour — hour after hour
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Increase both the welding and production
capacity
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Build up or clad bores from 12 to 144 inches
(304.8 to 3657.6 mm)