Service guide for all portalbe dryers – Grain Systems PNEG-573 User Manual
Page 51

51
SERVICE GUIDE FOR ALL PORTALBE DRYERS
SERVICE GUIDE FOR ALL PORTALBE DRYERS
SERVICE GUIDE FOR ALL PORTALBE DRYERS
SERVICE GUIDE FOR ALL PORTALBE DRYERS
SERVICE GUIDE FOR ALL PORTALBE DRYERS
SUGGESTED LUBRICANTS
SUGGESTED LUBRICANTS
SUGGESTED LUBRICANTS
SUGGESTED LUBRICANTS
SUGGESTED LUBRICANTS
Insulation Class
Insulation Class
Insulation Class
Insulation Class
Insulation Class
A & B
A & B
F & H
Consistency
Consistency
Consistency
Consistency
Consistency
Medium
Medium
Medium
Type
Type
Type
Type
Type
Polyurea
Polyurea
Polyurea
Grease
Grease
Grease
Grease
Grease
Shell Dolium R
Shell Dolium R
Shell Dolium R
Frame Type
Frame Type
Frame Type
Frame Type
Frame Type
215T & Smaller
254 & Larger
All
Note: All of the auger
auger
auger
auger
auger and meter-
meter-
meter-
meter-
meter-
ing roll bearings
ing roll bearings
ing roll bearings
ing roll bearings
ing roll bearings are lifetime lubri-
cated and do not require service
relubrication.
1. Remove and CLEAN the gas
gas
gas
gas
gas
line strainers
line strainers
line strainers
line strainers
line strainers. Make certain
gas valves
gas valves
gas valves
gas valves
gas valves are CLOSED and that
gas is purged from the system be
fore attempting disassembly.
2. Inspect the collector plate
collector plate
collector plate
collector plate
collector plate at
the top of the burner casting
and the burner cup
burner cup
burner cup
burner cup
burner cup for any ac-
cumulation of foreign material.
CLEAN if required. Foreign ma-
terial in the burner cup or cast
ing will not burn out and will im-
pair burner operation.
3. If required, inspect ignitor plug
ignitor plug
ignitor plug
ignitor plug
ignitor plug
and CLEAN the electrodes
electrodes
electrodes
electrodes
electrodes.
Use an ignition point file to re-
move carbon and rust between
the electrode surfaces
electrode surfaces
electrode surfaces
electrode surfaces
electrode surfaces. Igni-
Igni-
Igni-
Igni-
Igni-
tor gap
tor gap
tor gap
tor gap
tor gap should be about1/8 inch.
Note: Do not allow high moisture ma-
terial to collect within the trough area.
It may adversely affect metal parts.
8. Inspect entire dryer for loose,
worn or damaged parts. Include
check of auger flighting, me-
auger flighting, me-
auger flighting, me-
auger flighting, me-
auger flighting, me-
tering rolls
tering rolls
tering rolls
tering rolls
tering rolls and other internal
parts. Check that temperature
temperature
temperature
temperature
temperature
sensors
sensors
sensors
sensors
sensors within air plenum
chamber are secured within in-
sulated clamps, and do not
chafe on other metal parts.
9. Make sure all dryer guards
dryer guards
dryer guards
dryer guards
dryer guards and
warning decals
warning decals
warning decals
warning decals
warning decals are securely in-
stalled. Make certain guards do
not interfere with moving parts.
If guards or warning decals are
missing, contact your dealer for
a free replacement.
10. TEST FIRE the dryer
dryer
dryer
dryer
dryer several
weeks ahead of the drying sea-
son. CHECK for possible gas
gas
gas
gas
gas leaks.
See page 26 for burner test fire.
Bottom Auger Drive
Bottom Auger Drive
Bottom Auger Drive
Bottom Auger Drive
Bottom Auger Drive
4. Inspect flame sensors
flame sensors
flame sensors
flame sensors
flame sensors for
possible damage or poor con
nections. Flame sensor wires
Flame sensor wires
Flame sensor wires
Flame sensor wires
Flame sensor wires
must be in good condition.
5. Inspect and manually ROTATE
the top auger paddle assem
top auger paddle assem
top auger paddle assem
top auger paddle assem
top auger paddle assem
bly
bly
bly
bly
bly. The paddle unit must rotate
freely without any indication of
sticking or binding.
6. Inspect the top auger
top auger
top auger
top auger
top auger and bot-
bot-
bot-
bot-
bot-
tom auger drive lines
tom auger drive lines
tom auger drive lines
tom auger drive lines
tom auger drive lines for proper
adjustment and condition. Read-
just line tension as required.
Note: All auger
auger
auger
auger
auger and metering roll
metering roll
metering roll
metering roll
metering roll
bearings
bearings
bearings
bearings
bearings are lifetime lubricated and
do not require service relubrication.
7. OPERATE dryer cleanout le-
cleanout le-
cleanout le-
cleanout le-
cleanout le-
vers
vers
vers
vers
vers, and CHECK cleanout
cleanout
cleanout
cleanout
cleanout
hatch
hatch
hatch
hatch
hatch mechanism for proper op-
eration. With hatch open, in-
spect and remove any dirt, fines
or foreign material from the bot-
bot-
bot-
bot-
bot-
tom auger trough
tom auger trough
tom auger trough
tom auger trough
tom auger trough area.