Series 2000 dryer control panel, Special features, Safety circuit shutdown messages – Grain Systems PNEG-573 User Manual
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SERIES 2000 DRYER CONTROL PANEL
SERIES 2000 DRYER CONTROL PANEL
SERIES 2000 DRYER CONTROL PANEL
SERIES 2000 DRYER CONTROL PANEL
SERIES 2000 DRYER CONTROL PANEL
The air switch
air switch
air switch
air switch
air switch contacts have closed
prior to the fan
fan
fan
fan
fan starting, indicating a
freewheeling blade
blade
blade
blade
blade or improper set-
ting of the air switch
air switch
air switch
air switch
air switch.
An over temperature condition has
occurred in one of the grain col-
grain col-
grain col-
grain col-
grain col-
umns
umns
umns
umns
umns causing the control to shut-
down the dryer. This control is set
The temperature high limit
temperature high limit
temperature high limit
temperature high limit
temperature high limit located
on the fan/burner housing
fan/burner housing
fan/burner housing
fan/burner housing
fan/burner housing has
HOUSING HIGH
HOUSING HIGH
HOUSING HIGH
HOUSING HIGH
HOUSING HIGH
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
The contacts in the air switch
air switch
air switch
air switch
air switch have
opened due to insufficient airflow for the
burner
burner
burner
burner
burner to operate, the fan
fan
fan
fan
fan not turning,
or the air switch
air switch
air switch
air switch
air switch may need adjusting.
OUT OF GRAIN
OUT OF GRAIN
OUT OF GRAIN
OUT OF GRAIN
OUT OF GRAIN
NO AIRFLOW
NO AIRFLOW
NO AIRFLOW
NO AIRFLOW
NO AIRFLOW
An over temperature condition has
occurred inside the dryer plenum
dryer plenum
dryer plenum
dryer plenum
dryer plenum.
This control is a 300
°
F limit and auto-
matically resets itself when cool. See
emergency cooling mode above.
PLENUM HIGH
PLENUM HIGH
PLENUM HIGH
PLENUM HIGH
PLENUM HIGH
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
AIR
AIR
AIR
AIR
AIR
at 210
°
F and automatically resets
itself when cool.
One of the thermal overloads
thermal overloads
thermal overloads
thermal overloads
thermal overloads on ei-
ther the fan, load, unload
fan, load, unload
fan, load, unload
fan, load, unload
fan, load, unload or auxil-
auxil-
auxil-
auxil-
auxil-
iary motors
iary motors
iary motors
iary motors
iary motors has opened, indicating
an overcurrent condition. The over-
over-
over-
over-
over-
loads
loads
loads
loads
loads must be manually reset.
REAR DISCHARGE
REAR DISCHARGE
REAR DISCHARGE
REAR DISCHARGE
REAR DISCHARGE
WARNING
WARNING
WARNING
WARNING
WARNING
EMERGENCY COOLING
EMERGENCY COOLING
EMERGENCY COOLING
EMERGENCY COOLING
EMERGENCY COOLING
MODE
MODE
MODE
MODE
MODE
you can run the fan
fan
fan
fan
fan to help cool the
grain and/or plenum high limit back
down to a safe level. After changing
the switch press the START button
and only the fan
fan
fan
fan
fan will run for approxi-
mately five minutes.
By moving the third switch (num-
ber six) on the dip switch located in-
side the control box
control box
control box
control box
control box on the back of
the computer control board
computer control board
computer control board
computer control board
computer control board, the
burner can be changed from a HI-LO
burner
burner
burner
burner
burner to an ON/OFF burner
burner
burner
burner
burner opera-
tion. The burner
burner
burner
burner
burner will operate exactly
the same as the HI-LO burner
burner
burner
burner
burner, how-
ever, when the set point is reached
the burner
burner
burner
burner
burner is cycled off instead of go-
ing to a lower pressure. The vapor-
izer cools quicker and allows a closer
tolerance on the set point.
The need has developed for an ON/
OFF burner
burner
burner
burner
burner in recent years, due to
changing fuel conditions, and also
to aid in drying wheat or other low
temperature grains in hot weather.
An emergency cooling mode can be
entered by switching the next to the
top switch (number seven) on the dip
switch located inside the control
control
control
control
control
box
box
box
box
box on the back of the computer
computer
computer
computer
computer
control board
control board
control board
control board
control board. This will enable a
mode, allowing the operator to run
the dryer fan
fan
fan
fan
fan only, in the case there
is a plenum temperature or grain
high limit warning. When either of
these safeties shuts down the dryer,
BURNER ON/OFF
BURNER ON/OFF
BURNER ON/OFF
BURNER ON/OFF
BURNER ON/OFF
OPERATION
OPERATION
OPERATION
OPERATION
OPERATION
SPECIAL FEATURES
SPECIAL FEATURES
SPECIAL FEATURES
SPECIAL FEATURES
SPECIAL FEATURES
The LP gas vapor temperature
temperature
temperature
temperature
temperature
sensor
sensor
sensor
sensor
sensor located in the gas pipe
gas pipe
gas pipe
gas pipe
gas pipe
train
train
train
train
train downstream from the vapor-
izer, has opened indicating that the
vaporizor is running too hot and
must be readjusted. This sensor
sensor
sensor
sensor
sensor
is set at 200
°
F and automatically
resets itself when cool.
VAPOR HIGH
VAPOR HIGH
VAPOR HIGH
VAPOR HIGH
VAPOR HIGH
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
SAFETY CIRCUIT SHUTDOWN MESSAGES
SAFETY CIRCUIT SHUTDOWN MESSAGES
SAFETY CIRCUIT SHUTDOWN MESSAGES
SAFETY CIRCUIT SHUTDOWN MESSAGES
SAFETY CIRCUIT SHUTDOWN MESSAGES
The flame sensor
flame sensor
flame sensor
flame sensor
flame sensor has failed to de-
tect a burner flame indicating that the
burner
burner
burner
burner
burner has failed to light, there is a
problem with the flame sensing cir-
cuitry or the dryer is not getting
burner fuel. Before trying to repo-
Before trying to repo-
Before trying to repo-
Before trying to repo-
Before trying to repo-
sition the flame probe, turn off the
sition the flame probe, turn off the
sition the flame probe, turn off the
sition the flame probe, turn off the
sition the flame probe, turn off the
incoming power to the dryer at the
incoming power to the dryer at the
incoming power to the dryer at the
incoming power to the dryer at the
incoming power to the dryer at the
main safety disconnect.
main safety disconnect.
main safety disconnect.
main safety disconnect.
main safety disconnect.
LOSS OF FLAME
LOSS OF FLAME
LOSS OF FLAME
LOSS OF FLAME
LOSS OF FLAME
opened, indicating an over tempera-
ture condition has occurred toward
the rear of the fan/heater housing
fan/heater housing
fan/heater housing
fan/heater housing
fan/heater housing
in an oblong covered electrical box.
This control is set at 200
°
F and must
be manually reset.
MOTOR OVERLOAD
MOTOR OVERLOAD
MOTOR OVERLOAD
MOTOR OVERLOAD
MOTOR OVERLOAD
The lid on the grain discharge box
lid on the grain discharge box
lid on the grain discharge box
lid on the grain discharge box
lid on the grain discharge box
has opened, indicating that grain is
not being taken away fast enough
at the discharge box
discharge box
discharge box
discharge box
discharge box.
GRAIN HIGH
GRAIN HIGH
GRAIN HIGH
GRAIN HIGH
GRAIN HIGH
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
TEMPERATURE
The dryer has run low on grain, and
the OUT OF GRAIN TIMER has timed
out, shutting the dryer down. The un-
un-
un-
un-
un-
load auger
load auger
load auger
load auger
load auger will clean out the dryer if
in CONTINUOUS FLOW operation.