Stellar Industries SI-60 User Manual
Si c, Able, Oist

Stellar Industries, Inc.
190 State Street
PO Box 169
Garner, IA 50438
800-321-3741
Fax: 641-923-2811
www.stellarindustries.com
Last Revision: 05/24/13
Subject to Change without Notification.
© 2013 Stellar Industries, Inc.
Safety • operation • Installation • Parts
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SI-60 and SI-75 Models
This manual is related to the following products:
Table of contents
Document Outline
- Introduction
- Chapter 1 - Safety
- Chapter 2 - Operation
- Chapter 3 - Maintenance
- Maintenance Procedures
- Daily Inspection
- Monthly Inspection
- General Service
- Chapter 4 - Specifications
- Chapter 5 - Installation
- General Install Guidelines
- Truck Chassis Specifications
- Step 1: Truck Frame Cut-Off
- Dimensions: 174 Models
- Dimensions: 182 Models
- Dimensions: 194 Models
- Step 2: Mount Hoist
- Step 3: Mount Lift Cylinders
- Mount Lift Cylinders Continued...
- Step 4: Hydraulic Reservoir Installation
- Step 5: Sub-Frame Front Clamp Installation
- Step 6: Hydraulic Plumbing Installation
- Step 7: Hydraulic Relief Pressure Setting
- Step 8: Cable Control Installation
- Cable Control Installation Continued...
- Step 9: Pneumatic Control Installation
- Pneumatic Control Installation Continued...
- Step 10: Bumper Installation
- Bumper Installation Continued...
- Heavy Duty ICC Bumper Installation
- Step 11: Hoist Up Light Installation
- Step 12a: Fender Installation - Steel Tandem/Tri-Axle
- Step 12b: Fender Installation - Plastic Tandem/Tri-Axle
- Step 13: Mid-Body Light Installation
- Step 14a: Removable Stop Installation
- Step 14b: Intermediate Stop Installation
- Step 15: Reflective Tape Installation
- Step 16: Apply Decals
- Chapter 6 - Hydraulics - Electrical
- Hydraulic Schematic
- Hydraulic Routing - Standard Lift Cylinder
- Hydraulic Routing - Telescopic Lift Cylinder
- Hydraulic Routing - Reverse Mount Lift Cylinder
- Reverse Mount Lift Cylinder Mounting Kit - PN 56094
- Part 1
- Reverse Mount Lift Cylinder Mounting Kit - PN 56094
- Part 2
- Hydraulic Routing - Reeving Cylinder
- Hydraulic Routing - Tail Extension IOX Cylinder Mount
- Hydraulic Routing - Tail Extension ORX Cylinder Mount
- Electrical Schematics
- Chapter 7 - Assembly Drawings
- Cable Controls
- Air Controllers Assembly 1
- Air Controllers Assembly 2
- Main Hoist Assembly
- Reeving Cylinder Assembly - PN 60219
- Reeving Cylinder Assembly - PN 60221
- Chassis Mounted Parts
- Chassis Mounted Parts
- Mounting Kit (Forward Mount) - PN 55261
- Mounting Kit (Reverse Mount) - PN 56094
- Mounting Kit (Telescopic) - PN 55265
- Cab Guard - PN 47263
- Under Body Tool Box - PN 46579
- Reservoir Assembly - PN 46133
- 2 Section Valve Bank Reservoir - PN 45710
- 3 Section Valve Bank Reservoir - PN 46642
- Reservoir Mounting Bracket for PN 45710
- Standard Lighted Bumper - PN 45887
- Pintle Bumper - PN 46818
- ICC Wide Bumper - PN 53397
- ICC Heavy Duty Bumper - PN 46809
- ICC Bumper Weldment - PN 45574
- ICC Standard Narrow Bumper - PN 48848
- ICC Narrow Bumper - PN 48846
- ICC Extendable Bumper - PN 62663
- Tri-Axle Fenders - PN 46299
- Tandem Fenders - PN 46122
- Tandem Fenders - PN 46122 Continued...
- Tandem Poly Fenders - PN 45795
- Tri-Axle Poly Fenders - PN 45893
- Telescopic Lift Cylinder - PN 51078
- Standard Lift Cylinder - PN 55262
- Long Reeving Cylinder - PN 51201
- Standard Reeving Cylinder - PN 51080
- Tail Extension Cylinder - PN 51203
- Tail Extension Cylinder - PN 51202
- Ratchet Strap Kit - PN 63150
- Bolted Hold Down (Optional) - PN 42918
- Chapter 8 - Replacement Parts