beautypg.com

Emerson Process Management Bristol ControlWave ExpressPAC User Manual

Page 5

background image

ControlWave ExpressPAC Instruction Manual (CI-ControlWave EPAC)

Issued Mar-2011

Contents

v

Contents

Chapter 1 – Introduction

1-1

1.1

Scope of the Manual .................................................................................................................1-2

1.2

Physical Description ..................................................................................................................1-2

1.3

CPU/System Controller Board ..................................................................................................1-4

1.4

Power Options...........................................................................................................................1-6

1.5

I/O Options ................................................................................................................................1-6

1.6

Software Tools ..........................................................................................................................1-7

Chapter 2 – Installation

2-1

2.1

Site Considerations ...................................................................................................................2-1

2.1.1

Class I, Div 2 Installation Considerations......................................................................2-3

2.2

Installation Overview .................................................................................................................2-3

2.2.1

Mounting the Housing ...................................................................................................2-4

2.2.2

Grounding the Housing .................................................................................................2-9

2.3

Configuring the CPU/System Controller Board.......................................................................2-10

2.3.1

Setting DIP Switches on the CPU/System Controller Board ......................................2-11

2.3.2

Setting Jumpers on the CPU/System Controller Board ..............................................2-13

2.3.3

General Wiring Guidelines ..........................................................................................2-14

2.3.4

Wiring Power to the CPU/System Controller Board....................................................2-14

2.3.5

Mounting the Solar Panel............................................................................................2-18

2.3.6

Connections to RS-232 Serial Port(s) on the CPU/System Controller Board.............2-21

2.3.7

Connections to the COM3 (RS-485/RS-232) Serial Port on the CPU/System Controller

Board .........................................................................................................................2-26

2.3.8

Connections to the Ethernet Port on the CPU/System Controller Board....................2-28

2.4

Radios and Modems ...............................................................................................................2-29

2.5

Optional Display/Keypads .......................................................................................................2-29

Chapter 3 – I/O Configuration and Wiring

3-1

3.1

I/O Options ................................................................................................................................3-1

3.2

Process I/O Board .....................................................................................................................3-2

3.2.1

Setting Jumpers on the Process I/O Board...................................................................3-2

3.2.2

Setting DIP Switches on the Process I/O Board ...........................................................3-2

3.3 I/O

Wiring ..................................................................................................................................3-4

3.3.1 Non-Isolated

Discrete

Inputs (DI) on TB2 and TB3 of Process I/O Board....................3-6

3.3.2 Non-Isolated Discrete Outputs (DO) on TB3 of Process I/O Board..............................3-7
3.3.3 Non-Isolated Analog Inputs (AI) on TB6 of Process I/O Board.....................................3-8
3.3.4 Non-Isolated Analog Output (AO) on TB7 of Process I/O Board..................................3-9
3.3.5 Non-Isolated Pulse Counter/Discrete Inputs on TB5 of CPU/System Controller Bd ..3-10
3.3.6 Non-Isolated High Speed Counter/ Discrete Inputs on TB4 of Process I/O Bd..........3-11
3.3.7 Resistance Temperature Device (RTD) Inputs on CPU/System Controller Board.....3-12
3.3.8 Connections to a Bristol Model 3808 Transmitter .......................................................3-14

Chapter 4 – Operation

4-1

4.1

Powering Up/Powering Down the ControlWave ExpressPAC..................................................4-1

4.2

Communicating with the ControlWave ExpressPAC ................................................................4-2

4.2.1

Default Comm Port Settings..........................................................................................4-2

4.2.2

Collecting Data from the ControlWave ExpressPAC ....................................................4-2

4.3

Creating and Downloading an Application (ControlWave Project) ...........................................4-3