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Magnum Energy MM612 Inverter User Manual

Page 22

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2010 Magnum Energy, Inc.

16

2.0 Installation

Info: The DC overcurrent device (i.e., fuse or circuit breaker)

must be placed in the positive (RED) DC cable line between

the inverter’s positive DC terminal and the battery’s positive

terminal (RED); as close to the battery as possible.

DC Ground Wire
Route an appropriately sized DC grounding wire (GREEN or bare wire)

from the inverter’s DC Ground Terminal (see Figure 4, Item 17) to a

dedicated system ground. Recommended tightening torque is 45 in. lbs.
DC Negative Wire
Route an appropriately sized DC negative wire (BLACK) from the

negative terminal of the fi rst battery string to the inverter’s negative

terminal (see Figure 16 for reference).
Battery Temperature Sensor (Battery charger models only)
Connect the RJ11 connector end of the BTS to the ACCESSORY PORT

(see Figure 3, Item 11) on the inverter. Connect the other end of the BTS

to the negative terminal of the fi rst battery string (in same place as the

negative DC wire above); refer to Figure 9 for the correct hardware

placement.
DC Positive Wire
Mount the DC fuse block and disconnect (or circuit breaker assembly)

as near as practical to the batteries, and then remove the fuse (or

open the circuit breaker).

WARNING: DO NOT close the DC fuse/DC disconnect (or

close the DC circuit breaker) to enable battery power to

the inverter at this time. This will occur in the Functional

Test after the installation is complete.

Route and connect an appropriately sized DC positive wire (RED) from

the DC fuse block (or circuit breaker assembly) to the inverter’s positive

DC terminal.
Connect a short wire (same rating as the DC wires) to one end of the

fuse block and the other end of the short wire to the positive terminal of

the last battery string (see Figure 16). This is essential to ensure even

charging and discharging across the entire battery bank.
Ensure the DC wire connections (on the batteries, inverter, and fuse

lugs/DC circuit breaker) are fl ush on the surface of the DC terminals

and the hardware (lock washer and nut) used to hold these connections

are stacked correctly (see Figures 9 and 10).
Verify all DC connections are torqued from 10 to 12 foot-pounds.
Once the DC connections are completely wired and tested, coat the

terminals with an approved anti-oxidizing spray.
Press on the red and black terminal covers to the inverter’s DC connec-

tors to secure them in place.
If batteries are in an enclosure, perform a fi nal check of the hold down

brackets and all connections. Close and secure the battery enclosure.

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