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Maintenance, Mechanical clutch lever lubrication, Mechanical clutch cable lubrication – Polaris 2016 Victory Cross Country User Manual

Page 72

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Maintenance

Mechanical Clutch Lever Lubrication

1. Remove the right side access cover. Loosen the clutch

cable adjuster lock nut.

2. Turn the cable adjuster completely inward to provide

maximum lever freeplay.

3. Remove the clutch lever pivot nut and screw. Disconnect

the clutch cable from the clutch lever.

4. Remove any old grease and dirt from the lever and

housing. Lubricate the clutch lever and pivot screw with
VICTORY Moly Assembly Grease or VICTORY All
Purpose Grease.

5. Reconnect the clutch cable. Reinstall the lever, pivot

screw and nut. Hold the screw down and tighten the nut.

Torque: 40 in-lbs (5 Nm)

6. Adjust clutch lever freeplay. See page 69.

Mechanical Clutch Cable Lubrication

Lubricate control cable ends at the intervals recommended in the periodic maintenance table
beginning on page 53.

NOTICE: External casings are factory-lubricated. Additional lubrication could be detrimental to cable

performance.

Verify proper routing and smooth movement. Inspect for damage to the external casing, and
inspect exposed cable wire for fraying, kinks or corrosion. Replace any damaged, sticky or
sluggish cable.

1. Disconnect the cable at the clutch lever and at the primary cover.
2. Lubricate the barrel ends with VICTORY All Purpose Grease or equivalent.
3. Reconnect the cable and adjust freeplay as needed.

Pivot

Nut

Pivot Screw

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