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Maintenance, Fuel tank installation – Polaris 2016 Victory Cross Country User Manual

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Maintenance

Fuel Tank Installation

1. Place the handlebars in the straight ahead

position. Cover the front of the fuel tank with a
protective cloth to prevent damage.

2. Using care to avoid damage to the fuel tank

fitting and special tool, position the fuel tank on
the frame of the motorcycle.

3. If removed, reinstall the fuel tank vent and drain

lines at the bottom of the tank. Rotate the lines
against the side of the tank.

Torque: 20 in-lbs (2.3 Nm)

4. Make sure the front isolators are installed to the

frame. Apply alcohol, soapy water or rubber
lubricant to ease tank installation.

5. Slide the tank onto the isolators, then slide the

tank fully forward. Pivot the rear of the tank
upward to access the tank bottom. Support the
rear of the tank in this position.

6. Remove the plug tool from the fuel pump fitting

by pressing the center button of the plastic
coupler.

7. Carefully connect the fuel line to the fuel pump fitting. Make sure you hear a click to

indicate proper engagement. Test the connection by pulling the fuel line lightly.

8. Connect the fuel pump harness electrical connector.
9. Verify that the fuel line is correctly routed and secured.

Step 3

Vent

Line

Drain

Line

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