Preventive maintenance protocol checklist, Comments, General comments and recommendations – Hypertherm HSD130 HySpeed Plasma User Manual
Page 191: Cable connections, Ignition console, System grounding, Power supply, Coolant system, Torch main body, Gas flows

MAINTENANCE
HySpeed HSD130 RHF
Instruction Manual
5-45
Gas flows (cont.)
Ȟ
P
Ȟ
NP
14. Perform gas leak test
A. Oxygen pressure drop at ____________
psi in 10 minutes ( ____________ bar)
B. Air pressure drop at ____________
psi in 10 minutes ( ____________ bar)
Ȟ
P
Ȟ
NP
15. Inspect for hose restrictions
Ȟ
P
Ȟ
NP
A. Off-valve to torch body
Ȟ
P
Ȟ
NP
B. Gas console to Off-valve
Ȟ
P
Ȟ
NP
C. Hoses in power track
Cable connections
Ȟ
P
Ȟ
NP
16. Inspect cables
Ȟ
P
Ȟ
NP
A. Height control
Ȟ
P
Ȟ
NP
B. Control cable from off-valve to
power supply
Ȟ
P
Ȟ
NP
C. From ignition console and gas
console to power supply
Ignition console
Ȟ
P
Ȟ
NP
17. Inspect for moisture, dust and
particulates
Ȟ
P
Ȟ
NP
18. Inspect spark gap subassembly
Ȟ
P
Ȟ
NP
19. Inspect torch leads
System grounding
Ȟ
P
Ȟ
NP
20. Inspect for proper system
component grounding
Ȟ
P
Ȟ
NP
21. Inspect connection from cutting
table to workpiece (+) lead
Power supply
Ȟ
P
Ȟ
NP
1. Inspect for particulates and blow out
Ȟ
P
Ȟ
NP
2. Inspect wiring harnesses
Ȟ
P
Ȟ
NP
3. Inspect main contactor
Coolant system
Ȟ
P
Ȟ
NP
4. Inspect filter element
Ȟ
P
Ȟ
NP
5. Perform coolant flow test
A. Coolant flow checked at _________
gallons per minute ( _________ l/min)
Torch main body
Ȟ
P
Ȟ
NP
6. Inspect water tube
Ȟ
P
Ȟ
NP
7. Clean threads on torch front end
Ȟ
P
Ȟ
NP
8. Inspect Vespel torch insulator
Ȟ
P
Ȟ
NP
9. Inspect torch and consumable o-rings
Ȟ
P
Ȟ
NP
10. Verify proper fit of retaining or shield cap
Ȟ
P
Ȟ
NP
11. Inspect hose fittings
Ȟ
P
Ȟ
NP
12. Inspect torch-to-torch-lead connections
Gas flows
Ȟ
P
Ȟ
NP
13. Inspect plumbing from gas supply
Ȟ
P
Ȟ
NP
A. Oxygen
Ȟ
P
Ȟ
NP
B. Nitrogen
Ȟ
P
Ȟ
NP
C. Air
Ȟ
P
Ȟ
NP
D. Nitrogen-Hydrogen
Ȟ
P
Ȟ
NP
E. Argon-Hydrogen
Ȟ
P
Ȟ
NP
F. Inspect compressed air filter system
Preventive Maintenance Protocol Checklist
Customer:
Location:
Contact:
Date:
Hypertherm system:
System serial #:
System arc hours:
(if equipped with an hour meter)
Comments
P –
Performed
NP –
Not present on system
Preventive maintenance performed by:
Date:
General comments and recommendations: