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Hypertherm HSD130 HySpeed Plasma User Manual

Page 11

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Table of ConTenTs

HySpeed HSD130 RHF

Instruction Manual

iii

Installation requirements – standard system .....................................................................................................................................3-4

System components .......................................................................................................................................................................3-5
Cables and hoses ...........................................................................................................................................................................3-5
Customer-supplied power cable .................................................................................................................................................3-5
Supply gas hoses ............................................................................................................................................................................3-5

Installation requirements — system with optional fuel gas console ...............................................................................................3-6

System components .......................................................................................................................................................................3-7
Cables and hoses ...........................................................................................................................................................................3-7
Customer-supplied power cable .................................................................................................................................................3-7
Supply gas hoses ............................................................................................................................................................................3-7

System integration diagram .....................................................................................................................................................................3-8

Components .....................................................................................................................................................................................3-9

Recommended grounding and shielding practices ........................................................................................................................3-10
Introduction ..............................................................................................................................................................................................3-10

Types of grounding ......................................................................................................................................................................3-10
Steps to take .................................................................................................................................................................................3-11
Grounding diagram ......................................................................................................................................................................3-14

Placement of the power supply ...........................................................................................................................................................3-15
Install the ignition console .....................................................................................................................................................................3-16
Install the off-valve ..................................................................................................................................................................................3-18
Torch mounting and alignment ............................................................................................................................................................3-19

Mounting the torch .......................................................................................................................................................................3-19
Torch alignment ............................................................................................................................................................................3-19
Torch lifter requirement ...............................................................................................................................................................3-19

Install the fuel-gas console (optional component) ..........................................................................................................................3-20
Cable and hose assembly from power supply to off-valve............................................................................................................3-21

Power supply to off-valve connections ...................................................................................................................................3-22

Fuel-gas console to off-valve connections .......................................................................................................................................3-23
Fuel-gas console to power supply connections ..............................................................................................................................3-24
Power supply to ignition console leads .............................................................................................................................................3-26

Ignition console power cable .....................................................................................................................................................3-28
Ignition console coolant hoses ..................................................................................................................................................3-29

Torch lead assembly ..............................................................................................................................................................................3-30

Connect the torch to the torch lead assembly ......................................................................................................................3-31

Work lead .................................................................................................................................................................................................3-34
Arc voltage connection ..........................................................................................................................................................................3-35
Power supply to CNC interface cable ...............................................................................................................................................3-36

Notes to CNC interface cable run list .....................................................................................................................................3-37
Examples of output circuits ........................................................................................................................................................3-38
Examples of input circuits ...........................................................................................................................................................3-40

Power requirements ...............................................................................................................................................................................3-41

General ...........................................................................................................................................................................................3-41
Line disconnect switch ...............................................................................................................................................................3-42
Power cable ...................................................................................................................................................................................3-42

Connect the power .................................................................................................................................................................................3-43
Torch coolant requirements ..................................................................................................................................................................3-44