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Troubleshooting - general refrigeration circuit – Greenheck ERCH - Energy Recovery Unit with Packaged DX (468151) User Manual

Page 47

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47

Energy Recovery Unit with Packaged DX

Troubleshooting - General Refrigeration Circuit

Symptom

Possible Cause

Corrective Action

Compressor noisy

or vibrating

Refrigerant overcharge .

Check pressures and subcooling .

Liquid floodback .

Check thermal expansion valve setting . Check
for refrigerant overcharge .

Tubing rattle .

Dampen tubing vibration by taping or clamping .
Carefully bend tubing away from contact where
possible .

Scroll compressor rotating in reverse (3 phase) .

Rewire for opposite rotation .

Worn or damaged compressor .

Replace the compressor .

Improper mounting on unit base .

Check that compressor is properly isolated .

High suction

pressure

Excessive load on evaporator coil .

Check for high entering wet bulb temperature .
Check for excessive air .

Compressor is unloaded .

Check head pressure, check thermal expansion
valve if not functioning properly, check pressure
drop across filter drier .

Expansion valve not secured to suction line .

Check the thermal expansion valve, ensure bulb
is insulated .
Check superheat . If superheat is high, then
valve is out of control and pegged wide open .
• Check bulb for contact.
• Adjust valve for superheat.
• Replace valve powerhead or valve.

Thermostatic expansion valve pressure limit
feature incorrect or inoperative . Overfeeding .

Check bulb location and clamping . Adjust
superheat . Replace expansion valve power
head .

Room load too large .

Reduce the load or add more equipment .

Overcharged .

Check pressures and subcooling .

High discharge

pressure

Thermal expansion valve setting .

Check thermal expansion setting and calibrate
superheat .

Air inlet to condenser dirty or obstructed .

Check for proper clearances and possible air
recirculating .

Condenser fan motor defective .

Check condenser fan motor and capacitor .

Too much refrigerant .

Remove excess refrigerant .

Non-condensable in system .

Remove non-condensable from system .

Dirty condenser coil .

Clean condenser coil .

Condenser fan not running or running
backwards .

Check electrical circuit and fuse . Check fan
cycling controls .

Discharge service valve partially closed .

Open valve .

High load conditions .

Add more equipment or reduce load .

Always have a completed Pre-Start-Up Checklist, unit Start-Up Checklist, and Optional Accessories Checklist prior to requesting parts or
service information.