Formax 7102/7102XT Series - Manual (Page 10)

Description of machine 3
Description of operation
The function of the machine is to fold forms to ‘C’, ‘Z’, ‘V’ or double forward fold, either
singly, in fixed multiples or in varying groups. Enclosures such as inserts, BR envelopes
etc. may be added. Folded forms and enclosures are collated in the collation area in the
inserter head before insertion into the envelope. Forms may be inserted without sealing
the envelope for subsequent checking or hand insertion.
There is a batch processing facility, allowing a preset number of cycles to be completed
before the machine automatically stops.
The machine is OMR/Barcode/2D compatible for use with a reading feeder or tower folder,
allowing a group of forms to be collated on the track prior to folding. A number of barcode
symbologies may be read.
The machine consists of a number of modules, depending upon the build ordered - these
modules are briefly described below:
• Inserter head - Collates all documents in a pocket before insertion, feeds the
envelope, inserts the pack and seals the flap.
• Feeder - Feeds shortform inserts (cards, BR envelopes, booklets etc.) onto the track
for subsequent insertion. Available with single or twin feed hoppers. An
OMR/Barcode/2D version is also available.
• Feeder Folder - Track mounted folder for folding document inserts. Fitted with a
2-plate folder mechanism for C, Z or V folds. Single hopper only.
• Tower Folder - Mounts at the end of the machine. Folds documents either separately
or in groups, using an accumulator if required. Fitted with either a 1 x 1000, 3 x 500
or 1 x 1000 plus 1 x 500 sheet trays. Uses a 3-plate folding mechanism. An
OMR/Barcode version is also available (top or bottom read).
The machine is equipped with PC controlled operating software from where jobs can be
programmed and run. The number of jobs that can be programmed is limited only by the
capacity of the PC. Input is via touchscreen monitor.
A daily mail function can be used as an optional feature on a flex folder or versatile feeder.
This allows groups of documents, stapled or loose, to be hand-fed; they will then be folded
and inserted into an envelope (flex folder only). If other hoppers are loaded, further forms
can be collated.
No manual setting of the fold plates or envelope closer is required, these being adjusted
automatically according to the settings in the selected program.
The envelope output conveyor replace a standard receiving tray, and can be installed
in two possible orientations
, straight-on or at a 90-degree angle to the system.
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