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Figure 5.4, Manual leak detection valve, 8 air flow fault test – AERCO KC Series Equipped with C-More version 3.04 User Manual

Page 45: Figure 5.5, Blower proof switch location and wiring, 9 ssov proof of closure switch, Safety device testing

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SAFETY DEVICE TESTING

5-4

Figure 5.4

Manual Leak Detection Valve

5.8 AIR FLOW FAULT TEST

1. Start the unit in manual mode and set the

valve position between 25% and 30%.

2. Once the unit has proved flame, remove

either wire #154 or #155 from the blower

proof switch (see Fig. 6.5) located on the

air/fuel valve.

3. The unit should shut down and execute an

IGNITION RETRY cycle by performing the

following steps:

(a) The unit will execute a 30 second re-

ignition delay and display WAIT RETRY

PAUSE.

(b) The unit will then execute a standard

ignition sequence and display WAIT

IGNITION RETRY.

4. The unit should perform two IGNITION

RETRY cycles and then shut down on the

third successive ignition attempt. The unit

will display AIRFLOW FAULT DURING

PURGE.

5. Replace the wire previously removed from

the blower-proof switch and depress the

CLEAR button. The unit should restart.

WARNING!

ELECTRICAL VOLTAGES IN THIS

SYSTEM INCLUDE 120 AND 24 VOLTS

AC. POWER MUST BE REMOVED PRIOR

TO PERFORMING WIRE REMOVAL OR

OTHER TESTING PROCEDURES THAT

CAN RESULT IN ELECTRICAL SHOCK.

154

155

AIR/FUEL VALVE

BLOWER PROOF

SWITCH

TO FRAME

HARNESS

Figure 5.5

Blower Proof Switch Location and Wiring

5.9 SSOV PROOF OF CLOSURE

SWITCH

1. Set the unit’s

ON/OFF switch to the OFF

position. Place the unit in manual mode and

set the valve position between 25% and

30%.

2. Remove the Safety Shut-Off Valve (SSOV)

cover to access the terminal connections.

See Fig. 5.6. For units with IRI gas trains,

access the terminal connections of the

downstream SSOV (see drawing SD-A-606

in Appendix E).

3. Remove either wire #149 or #148 from the

SSOV.

4. The unit should fault and display SSOV

SWITCH OPEN.

5. Replace the wire previously removed and

depress the

CLEAR button.

6. Start the unit.

7. Remove the wire again when the unit

reaches the purge cycle.

8. The unit should shut down and display

SSOV FAULT DURING PURGE.

9. Replace the wire on the SSOV and depress

the

CLEAR button. The unit should restart.