beautypg.com

Figure 6.7, Air/fuel valve open position switch location, Safety device testing – AERCO KC1000 Boiler equipped with Mod-Box Controller User Manual

Page 37

background image

SAFETY DEVICE TESTING

32

10. Restore AC power to the unit.

11. Start the unit.

WARNING!

THIS IS A 120-VOLT AC COMBUSTION
SAFEGUARD SYSTEM. POWER MUST

BE REMOVED PRIOR TO PERFORMING

WIRE REMOVAL OR OTHER TESTING

PROCEDURES THAT CAN RESULT IN

ELECTRICAL SHOCK.

Figure 6.7

Air/Fuel Valve Open Position Switch Location

12. The unit should shutdown and display the

message “SYSTEM FAULT PURGE
INTERLOCKS”.


13. Disconnect AC power from the unit.

14. Reconnect wire #60 to the air/fuel valve

open position switch.


15. Disconnect wire #62 from the ignition

position switch. This is the switch closest to
the burner of the unit (See Fig. 6.7).


16. Restore AC power to the unit, and reset the

combustion safeguard.


17. Start the unit in manual mode.

18. The unit should lockout and display the

message “LOCKOUT START FLAME”.


19. Disconnect AC power from the unit.

20. Reconnect wire #62 to the ignition position

switch.


21. Replace the air/fuel valve cover.

22. Restore AC power to the unit.

23. Set the unit to auto mode to resume normal

operation.

6.8 SAFETY PRESSURE RELIEF VALVE
TEST

Test the safety Pressure Relief Valve in
accordance with ASME Boiler and Pressure
Vessel Code, Section VI.