Figure 6.7, Air/fuel valve open position switch location, Safety device testing – AERCO KC1000 Boiler equipped with Mod-Box Controller User Manual
Page 37

SAFETY DEVICE TESTING
32
10. Restore AC power to the unit. 
 
11. Start the unit. 
 
WARNING!
THIS IS A 120-VOLT AC COMBUSTION 
SAFEGUARD SYSTEM. POWER MUST 
BE REMOVED PRIOR TO PERFORMING
WIRE REMOVAL OR OTHER TESTING
PROCEDURES THAT CAN RESULT IN
ELECTRICAL SHOCK.
Figure 6.7
Air/Fuel Valve Open Position Switch Location
12. The unit should shutdown and display the
message “SYSTEM FAULT PURGE 
INTERLOCKS”. 
 
13. Disconnect AC power from the unit. 
 
14. Reconnect wire #60 to the air/fuel valve 
open position switch.
 
15. Disconnect wire #62 from the ignition 
position switch. This is the switch closest to 
the burner of the unit (See Fig. 6.7). 
 
16. Restore AC power to the unit, and reset the 
combustion safeguard.
 
17. Start the unit in manual mode. 
 
18. The unit should lockout and display the 
message “LOCKOUT START FLAME”.
 
19. Disconnect AC power from the unit. 
 
20. Reconnect wire #62 to the ignition position 
switch.
 
21. Replace the air/fuel valve cover. 
 
22. Restore AC power to the unit. 
 
23. Set the unit to auto mode to resume normal 
operation.
6.8 SAFETY PRESSURE RELIEF VALVE 
TEST 
Test the safety Pressure Relief Valve in 
accordance with ASME Boiler and Pressure 
Vessel Code, Section VI. 
 
