beautypg.com

AERCO KC1000 Boiler equipped with Mod-Box Controller User Manual

Page 4

background image

CONTENTS

ii

Section 6

SAFETY DEVICE
TESTING PROCEDURES---------------------------29

6.1

Testing of Safety Devices

6.2

Gas Pressure Fault Test

6.3

Low Water Level Fault Test

6.4

Water Temperature Fault Test

6.5

Flame Fault Test

6.6

Air Pressure Fault Test

6.7

Purge Interlocks Fault Test

6.8

Safety Pressure Relief Valve Test

Section 7

MAINTENANCE REQUIREMENTS----------------33

7.1

Maintenance Schedule

7.2

Spark Ignitor

7.3

Flame Detector

7.4

Combustion Calibration

7.5

Safety Device Testing

7.6

Manifold and Exhaust Tubes

Section 8

TROUBLESHOOTING--------------------------------38

8.1

Gas Pressure Fault

8.2

Exhaust Temperature Fault

8.3

Water Level Fault

8.4

Water Temperature Fault

8.5

Flame Fault

8.6

Air Pressure Fault

8.7

System Fault

APPENDICES:

A.

Temperature Controller Menus

B.

Temperature Controller Quick Reference
Chart

C.

Temperature Sensor Resistance
Charts

D.

Indoor\Outdoor Reset Ratio Charts

E.

Mode of Operation Factory Default Settings

F.

Dimensional & Parts Drawings

G.

Piping Drawings

H.

Wiring Schematics

I.

Control Box Isometric Drawing

WARRANTIES