beautypg.com

Elecraft KAT100 User Manual

Page 17

background image

17

Uninstalled Components

Verify that these locations on the RF board are not filled:

Top side:

__ U1 (microcontroller, 16F877), should not be installed in its socket yet.
__ U7, front edge
__ W1-W6, front edge
__ W7, back edge
__ J7, right front corner
__ P7, right side, near L2

Top side, KAT100-1 only:

__ P6, __ P3, __ P4 (all along the right edge)

Bottom side:

__ R15

__ P1

__ P2

__ P5

P5 will be installed in the next section. The other uninstalled
components are reserved for future use.

Visual Inspection

i

Nearly all problems with kits are caused by poorly-

soldered component leads or incorrectly-installed components.
You can locate and correct most assembly errors ahead of time
with a simple visual inspection.

Using a magnifying glass, examine the bottom of the PC board

closely for all of the following: cold solder joints (dull rather than
shiny appearance), solder bridges, and leads that are not soldered. Re-
heat any suspect joints.

Using the parts placement drawing at the end of the appendix,

re-check the orientation of all __ Diodes, __ Transistors, __ ICs.

Resistance Checks

Make the resistance measurements listed below, touching the

DMM's (+) and (-) leads to the indicated points. The schematic may be
helpful in troubleshooting any incorrect readings.

i

The symbol

>

means greater than. Your DMM may indicate

infinite resistance (all digits flashing) for readings in the table that
include this symbol. Other readings should be +/- 10 %.

KAT100 Test Points (+, -)

Resistance

Between pins 2 and 5 of relays K1-K18

(on bottom of board, marked)

380-450 ohms

U8 (voltage regulator) "12V" pin, ground

1-30 k

U8 (voltage regulator) "5V" pin, ground

1-30 k

U2 (6B595) pin 2, ground

1-30 k

U2 (6B595) pin 3, ground

> 100 k

U2 (6B595) pin 9, ground

< 2 ohms

U2 (6B595) pin 12, ground

> 100 k

U2 (6B595) pin 13, ground

> 100 k

U2 (6B595) pin 18, ground

> 1 k

U6 (EL5146) pin 2, ground

1-30 k

U6 (EL5146) pin 3, ground

> 1 k

U6 (EL5146) pin 6, ground

> 1 k

U6 (EL5146) pin 7, ground

1-30 k

U6 (EL5146) pin 8, ground

> 100 k

U5 (LM358) pin 1, ground

> 100 k

U5 (LM358) pin 2, ground

> 100 k

U5 (LM358) pin 3, ground

45-55 k

U5 (LM358) pin 5, ground

45-55 k

U5 (LM358) pin 6, ground

> 100 k

U5 (LM358) pin 7, ground

> 100 k

D3 (1N5817) cathode

2

, ground

> 100 k

D3 (1N5817) anode, ground

> 100 k

D4 (1N5817) cathode, ground

> 100 k

D4 (1N5817) anode, ground

> 100 k

2

The banded end is the cathode.