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04 remote pendant, 04 remote pendant -4, See "8.04 – Tweco N7500 User Manual

Page 52: Remote pendant" t, N7500 troubleshooting guide

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TROUBLESHOOTING GUIDE

8-4

Manual 89250890

N7500

TROUBLESHOOTING GUIDE

8.04 Remote Pendant

PENDANT CABLE

PIN

COLOR

LOCATION

A

WHT (#1)

PIN A

B

BK (#1)

PIN B

C

BK (#2)

PIN C

D

NOT USED

PIN D

E

WHT (no #)

PIN E

F

WHT (#2)

PIN F

G

NOT USED

PIN G

Table 8-4: Pendant Cable Pin Identification

Remote Pendant

Problem

Possible Cause

Possible Remedy

Remote Pen-

dant has no

power

Pendant Cable not attached

Attach Pendant Cable.

Absence of appropriate power

Check power to Control Box.

Tripped ON/OFF Switch circuit

breaker

Turn power OFF, check for and repair fault.

Break in cable which links Control

Box to Remote Pendant

Check cable connections.
Repair/replace cable.

Defective Remote Pendant

Replace Remote Pendant.

No Remote

Pendant

display

Pendant Cable not attached

Attach Pendant Cable.

Power to Remote Pendant is OFF

Check cable connections.
Repair/replace cable.

Defective Remote Pendant

Replace Remote Pendant.

Rotary Dial

does not work

Power to Remote Pendant is OFF

Check cable connections.
Repair/replace cable.

Rotary Dial is loose

Tighten set screw on Rotary Dial.

“No-Current

Detect” shut

down

No Current Detect setting is OFF

Change Remote Pendant No Current Detect program-

ming to ‘Normal’ or ‘Special‘. See page 5-7 for

instructions.

Power supply and N7500 not on

same CC/CV setting

Reset both to the same CC or CV setting.

Arc Current not reporting

Check signal wire for continuity, min wire size, clamp

and connections at work piece and Control Box.

Mode Selector

button(s) on

Pendant do

not respond to

touch

Defective Remote Pendant

Replace Remote Pendant.

Table 8-5: Remote Pendant Troubleshooting