Section 6: n7500 system uses, 01 system uses, 02 zero force rough machining – Tweco N7500 User Manual
Page 45: Section 6: n7500 system uses -1, System uses n7500

Manual 89250890
6-1
SYSTEM USES
SYSTEM USES
N7500
SECTION 6:
N7500 SYSTEM USES
6.01 SYSTEM USES
This section briefly describes some uses for the N7500 System. If you have any questions concerning a specific
application for this system contact
Victor Technologies Technical Services Department at 800-426-1888 or 940-
566-2000.
GOUGING NON-FERROUS METALS
The N7500 System can be connected to DC Straight Polarity (DCEN) to gouge non-ferrous metals, such as nickel,
to run on DC Straight Polarity.
REMOTE PENDANT
PENDANT CONTROL BOX CABLE
N7500 Gouging Syste
m
Automatic Contro
l
OK
TR
V
JO
G
STOP
T
UNE
ROUG
H
STAR
T
CONTROL BOX
TORCH HEAD CABLE
AIR HOSE
DC POWER
CABLE (+) OUT
TORCH HEAD
GROUND CABLE (–)
DC POWER CABLE (-) IN
INCOMING
AIR LINE
POWER
SUPPLY
TORCH HEAD
PENDANT
AIR OUT
MOUNTING
FIXTURE
AIR INLET
ART# A-10852_AC
POWER SUPPLY
COMMUNICATION CABLE
AIR REGULATOR
WORK PIECE
SIGNAL
WIRE
GROUND CABLE (+)
CONTROLLER INPUT
AC POWER CABLE
CONTROL BOX
(VIEWED FROM CABINET RIGHT SIDE)
120V
OR
220V
N7500
(Rear panel assembly
not shown for clarity)
5 AM
P
5 AM
P
THESE CONNECTIONS
ON OTHER SIDE
S
Figure 6-1: N7500 DC Straight Polarity (DCEN)
NOTE
Use standard #12 insulated copper wire as your signal wire. It must be long enough to prevent stress
on the Contactor connection.
6.02 Zero Force Rough Machining
The N7500 system can work with an automated travel system to remove hardsurfacing material from steel mill
rolls; kiln rolls and shafts which needs re-working. Remove as much as 1-1/2” (3.81 cm) of old material from the
outside diameter in a single pass and as little as 1/8” (3.18 cm) for the finish pass.
OSCILLATION GOUGING TO REMOVE MATERIAL
The N7500 can be mounted on a welding oscillator to remove material. Normal uses for an oscillated gouge would
be to remove cladded material from plates requiring a beveled edge and to remove backup bars and excessive
weld crowns.