Rockwell Automation 25B PowerFlex 520-Series Adjustable Frequency AC Drive Quick Start User Manual
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Rockwell Automation Publication 520-QS001A-EN-E - March 2014
PowerFlex 520-Series Adjustable Frequency AC Drive
PowerFlex 525 Control I/O Terminal Designations
No.
Signal
Default
Description
Parameter
R1
Relay 1 N.O.
Fault
Normally open contact for output relay.
t076
R2
Relay 1 Common
Fault
Common for output relay.
R5
Relay 2 Common
Motor Running
Common for output relay.
t081
R6
Relay 2 N.C.
Motor Running
Normally closed contact for output relay.
01
Stop
Coast
Three wire stop. However, it functions as a stop under all input modes and cannot be disabled.
P045
02
DigIn TermBlk 02/
Start/Run FWD
Run FWD
Used to initiate motion and also can be used as a programmable digital input. It can be programmed with t062 [DigIn
TermBlk 02] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Current consumption is 6 mA.
P045, P046,
P048, P050,
A544, t062
03
DigIn TermBlk 03/
Dir/Run REV
Run REV
Used to initiate motion and also can be used as a programmable digital input. It can be programmed with t062 [DigIn
TermBlk 02] as three wire (Start/Dir with Stop) or two wire (Run FWD/Run REV) control. Current consumption is 6 mA.
t063
04
Digital Common
–
Return for digital I/O. Electrically isolated (along with the digital I/O) from the rest of the drive.
–
05
DigIn TermBlk 05
–Preset Freq
Program with t065 [DigIn TermBlk 05]. Current consumption is 6 mA.
t065
06
DigIn TermBlk 06
–Preset Freq
Program with t066 [DigIn TermBlk 06]. Current consumption is 6 mA.
t066
07
DigIn TermBlk 07/
Pulse In
Start Source 2
+ Speed
Reference2
Program with t067 [DigIn TermBlk 07]. Also functions as a Pulse Train input for reference or speed feedback. The
maximum frequency is 100 kHz. Current consumption is 6 mA.
t067
08
DigIn TermBlk 08
Jog Forward
Program with t068 [DigIn TermBlk 08]. Current consumption is 6 mA.
t068
C1
C1
–
This terminal is tied to the RJ-45 port shield. Tie this terminal to a clean ground in order to improve noise immunity
when using external communication peripherals.
–
C2
C2
–
This is the signal common for the communication signals.
–
S1
Safety 1
–
Safety input 1. Current consumption is 6 mA.
–
S2
Safety 2
–
Safety input 2. Current consumption is 6 mA.
–
S+
Safety +24V
–
+24V supply for safety circuit. Internally tied to the +24V DC source (Pin 11).
–
11
+24V DC
–
Referenced to Digital Common. Drive supplied power for digital inputs. Maximum output current is 100 mA.
–
12
+10V DC
–
Referenced to Analog Common. Drive supplied power for 0...10V external potentiometer.
Maximum output current is 15 mA.
P047, P049
13
±10V In
Not Active
For external 0-10V (unipolar) or ±10V (bipolar) input supply or potentiometer wiper.
Input impedance: Voltage source = 100 kW
Allowable potentiometer resistance range = 1...10 kW
P047, P049,
t062, t063,
t065, t066,
t093, A459,
A471
14
Analog Common
–
Return for the analog I/O. Electrically isolated (along with the analog I/O) from the rest of the drive.
–
15
4-20mA In
Not Active
For external 4-20 mA input supply.
Input impedance = 250 W
P047, P049,
t062, t063,
t065, t066,
A459, A471
16
Analog Output
OutFreq 0-10
The default analog output is 0-10V. To convert a current value, change the Analog Output jumper to 0-20 mA. Program
with t088 [Analog Out Sel]. Maximum analog value can be scaled with t089 [Analog Out High].
Maximum Load: 4-20 mA = 525 W (10.5V)
0-10V = 1 kW (10 mA)
t088, t089
17
Opto Output 1
Motor Running
Program with t069 [Opto Out1 Sel].
Each Opto-Output is rated 30V DC 50 mA (Non-inductive).
t069, t070,
t075
18
Opto Output 2
At Frequency
Program with t072 [Opto Out1 Sel].
Each Opto-Output is rated 30V DC 50 mA (Non-inductive).
t072, t073,
t075
19
Opto Common
–
The emitters of the Optocoupler Outputs (1 and 2) are tied together at Optocoupler Common. Electrically isolated from
the rest of the drive.
–