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Mixing box control installation manual, Mixing box control systems, Three-position control system – Titus Mixing Box Controls IOM User Manual

Page 2: Integrated economizer system operation, Diagnostic equipment, Three-position damper motor – m8405a

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Mixing Box Control Installation Manual

IOM-MBC-00

08-30-04

2 of 15

Mixing Box Control Systems

Titus offers two types of mixing box control system

packages, they are:

Three-Position Control System.

Modulating Control System.

The following segments discuss each system and its

components in detail, with the exception of the ball joints

and pushrods. The setup shown in Figure 1 is logic

module connected to a damper motor in a dedicated

arrangement.

Figure 1. Dedicated Logic Module and Damper Motor

Arrangement

Integrated Economizer System Operation

The purpose of an economizer is to use outdoor air for

cooling, whenever possible, to reduce compressor

operation. An economizer control system includes a

cooling thermostat and a solid-state enthalpy changeover

sensor. This allows it to respond to both dry bulb

temperature and humidity, allowing the use of outdoor air

temperatures for free cooling when humidity is low.
The economizer functions as a first stage of cooling and

provides maximum economy during the cooling cycle. The

economizer is automatically locked out during heating by

holding the outdoor air damper at the minimum position

setting.
On a call for cooling by the space thermostat, the system

operates as follows:
When the sensed enthalpy of the outdoor air is below the

set point, the outdoor air damper is modulated open (and

return air damper is modulated closed) to maintain

between 50 and 56º Fahrenheit at the mixed/discharge air

sensor. The second stage cooling uses the mechanical

cooling during the economizer operation.

When the sensed enthalpy of the outdoor air is above the

set point, the outdoor air damper closes to its minimum

position. On a call for cooling from the space thermostat

brings on mechanical cooling.
During the unoccupied period, the damper motor will

spring return the outdoor air damper to full closed position.

Diagnostic Equipment

In addition to either control system package, the following

diagnostic equipment (supplied by others) may be

beneficial to the installation, verification, and/or

troubleshooting processes.

1.2k ohm checkout resistor

Remote minimum position potentiometer

Minimum position potentiometer

Remote bulb control for low ambient lockout

Board for panel mounting logic module

Three-Position Control System

Components list of the three-position control system is as

follows:

Table 1. Package Contents

Part Code

Description

Quantity

M8405A

Three-position Damper Motor

1

W7459C

Logic module

1

C7400A

Solid state enthalpy sensor

1

27518

Ball joints

2

27520E

18-inch pushrods

2

Three-position Damper Motor – M8405A

Spring-return, 25-inch/pound damper motor (actuator)

provides three-position control of economizer systems or

ventilation dampers. Spring returns motor shaft to normal

position on power interruption. The following figure depicts

a damper motor.

Note: Damper motors may be referred to as

actuators.