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2 hydraulic fluid – MTS Model 506-62-72 Hydraulic Power Supply User Manual

Page 17

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Service 3-5

3 . 1 . 2

Hydraulic Fluid

Regular maintenance of hydraulic fluid maximizes the service life of
the system and its components.

Daily fluid checks

Check the fluid-level in the transparent gage. A low level can indicate
a leak. A high level can indicate water contamination from the heat
exchanger. If the fluid appears to have changed significantly, obtain a
sample from the HPS reservoir and check it for the following qualities:

Considerable darkness, burnt odor, or an opaque quality of the
fluid indicates chemical breakdown. It may also indicate that the
fluid temperature was too high. Replace the fluid.

During operation, a milky appearance indicates water is present in
the fluid. If the system is not in operation, water separates from
the hydraulic fluid and settles at the bottom of the reservoir. If
water contamination is present, correct the source of the water
leakage and replace the hydraulic fluid.

Monthly fluid checks

Perform these checks monthly or every 150 operating hours (whichever
comes first).

Keep records of the maximum reservoir temperature. High
operating temperatures can cause the fluid to break down.

Check for contamination and fluid breakdown. Take a fluid sample
and test the pH level using a pH kit (available from chemical
stores). Also, check the sample for color and odor.

Take a fluid sample and let it stand overnight. Sediment at the
bottom of the fluid indicates collapsed, ruptured or clogged filters.

Yearly (every 500
operating hours) fluid
checks

Obtain a sample of the fluid and have it analyzed. The fluid tests
should include chemical analysis, particle count, and viscosity checks.
Record the results and replace the fluid if necessary.