Insight renew board jumpers & fuses – MTS ReNew Technical Reference User Manual

Page 47

Schematic DWG: 700-003-357

Deviations on

Designator Description

Dwg Sheet Mong - Elite & SMA

Mong - Alliance

ADC - GFCC

QFCC

This System:

Install to Enable J13 (Schematic J1) Mong Front L/C Input. *1

Install

Remove

Install to Enable J13 (Schematic J1) Mong Front L/C Input. *1

Install

Remove

Install to Connect Chassis GND on J3 L/C Connector to Insight PCB Chassis GND

Remove

Install 1-2 for normal crosshead upper limit function. Install 2-3 to route J11-8 to digital input #3.

Install 1-2

Install to Enable J12 (Schematic J2) QFCC/Sable Front L/C Input.

Remove

Install

Install to Enable J12 (Schematic J2) QFCC/Sable Front L/C Input.

Remove

Install

Install for Alliance Xhead Preamp (Xhead shunt cal relay). Remove for no Pre-Amp.

Remove

Install

Remove

Install for Negative Excitation Voltage Sense

Remove

Install 1-2 & 3-4 for TEDS. Remove for Non-TEDS

Remove

X13

Install 2-3 for Typical Amp Tension Inhibit. Install 1-2 to Invert.

Install 2-3

X14

Install 1-2 for Typical Frame (Amp) Fault. Install 2-3 to Invert.

Install 1-2

X15

Install 1-2 & 3-4 for Typical Amp Inhibit Phasing. Install 1-3 & 2-4 to Swap Upper and Lower Limits

Install 1-3 & 2-4

Install 1-2 & 3-4

Install 1-3 & 2-4

X16

Install/Remove to Toggle GFCC Torque/Velocity Mode

Install

X17

Install 2-3 for Typical Amp Compression Inhibit. Install 1-2 to Invert.

Install 2-3

X18

Install 1-2 for Typical Amp Reset Polarity. Install 2-3 to Invert.

Install 1-2

X19

Install 1-2 & 3-4 for Normal Ballscrew Encoder Polarity. Install 1-3 & 2-4 to Invert. Paired with X20.

Install 1-2 & 3-4

X20

Install 1-2 & 3-4 for Normal Ballscrew Encoder Polarity. Install 1-3 & 2-4 to Invert. Paired with X19.

Install 1-2 & 3-4

X21

Install 1-2 for Typical Instron 44xx & 55xx Motor Enable. Install 2-3 to Invert.

Install 1-2

X22

Install 1-2 to send Motor Enable to SuperBOB Terminal 31. For Instron 44xx & 55xx SMA Renew.

Install 1-2

N/A - No Care

X27

Install 1-2 & 3-4 for Typical Amp CMD. Install 1-3 & 2-4 to Invert.

Install 1-2 & 3-4

Install 1-3 & 2-4

Install 1-2 & 3-4

X28

Install 1-2 for Normally Closed Tension/Upper Limit. Install 2-3 to Invert.

Install 1-2

X29

Install 1-2 for Normally Closed Compression/Lower Limit. Install 2-3 to Invert.

Install 1-2

X30

Install to Enable EXC Sense at J13 GFCC DC Cond 3.

Remove

Install

Remove

X31

Jumper 1-2 for Remote EXC Sense on Mong. Jumper 2-3 for Internal Sense. *2

Install 1-2

X32

Install 1-2 & 3-4 for Typical Motor Encoder Polarity. Install 1-3 & 2-4 to Invert. Paired with X33.

Install 1-2 & 3-4

X33

Install 1-2 & 3-4 for Typical Motor Encoder Polarity. Install 1-3 & 2-4 to Invert. Paired with X32.

Install 1-2 & 3-4

X34

Install 1-2 for standard clutch relay. Install 2-3 to route shunt cal signal to SuperBOB pin 20 for Instron.

Install 1-2

0.125 Amp Fuse for Tension Amp Inhibit

0.125 Amp Fuse for Compression Amp Inhibit

0.125 Amp Fuse for Amp Reset

0.250 Amp Fuse for Minus 15VDC to Alliance Pre-Amp

0.50 Amp Fuse for 5VDC to Load Frame

Motor --> Motor Direction (Looking at motor from end with the output shaft) *3

CCW = Pos = Up

*1 Connector "JXX" designators refer to number sequence used on front & Rear Panel. Schematic "JXX" designators are occassionally different, and are noted in ( ).

*2 Remote Sense feature only functions as true remote sense with Mongoose L/C cabling.

*3 Motor Direction Legend: CCW = Counter Clock Wise. Pos = Positive Encoder. Up = Crosshead goes Up.

*4 Layout error on Rev B boards! Must use two jumper wires (Not Jumper Plug) to reverse ballscrew polarity at X19 & X20. To invert: wire Jump X19-1 to X20-2 AND X19-2 to X20-1.
For boards beyond Rev B jumper with usual jumper plugs, per config instructions.

Super BOB Encoder Wiring as follows:
10 = White or Clear
11 = Black
27 = Red
28 = White
29 = Green
30 = Black

Insight Renew Board Jumpers & Fuses

100-178-163 MWC Reision A