BMW K 1100 LT/RS User Manual

Repair manual

Table of contents

Document Outline

Repair Manual
Introduction
- U sage
- Key to symbols
  - Contents
Maintenance Schedule K 75 RT/K1100RS/LT
Pre-delivery Check K 75 RT/K1100RS/LT
Contents
00 Maintenance and general instructions
- Tightening torque
- Table of operating fluids
- Key to maintenance intervals
- Changing engine oil
  - Inspections I, II, III, IV
- Changing oil in transmission (gearbox)
  - Inspections I, III, IV
- Changing oil in rear wheel drive
  - Inspections I, III, IV
- Changing oil in telescopic fork
  - Inspection I, III, IV
- Renewing intake air cleaner
  - Inspection III
- Renewing fuel filter
  - Inspection III
- Cleaning inductive pulse generator at rear wheel d...
  - Inspections I, III, IV
- Checking brake pads, brake discs for wear and rene...
  - Inspection II, III
  - Front wheel brake
  - Rear wheel brake
- Checking brake fluid level and correcting if neces...
  - Inspections I, II, III
  - Checking brake fluid level
  - Adding brake fluid
- Checking brake system
  - Inspection III
- Checking ABSsensor spacing and adjusting if neces...
  - Inspections I, II, III
  - Front sensor
  - Rear sensor
- Renewing brake fluid
  - Renewing front brake fluid
  - Renewing rear brake fluid
- Checking function of electric switch on side stand...
  - Inspections I, II, III
- Checking clutch clearance and adjusting if necessa...
  - Inspections I, III
- Reading out Motronic defect code memory
  - Inspections II, III
- Checking increased starting speed (choke) and adju...
  - Inspections I, III
  - Checking increased starting speed
- Checking valve clearance and adjusting if necessar...
  - Inspections I, III
- Adjusting valve clearance
  - Removing sprockets
  - Removing camshafts
  - Installing camshafts
  - Installing sprockets
  - Installing cylinder head cover
- Checking steering bearing play and adjusting if ne...
  - Inspection III
- Lubricating guide pins, adjustable screen
  - Inspections III, IV
- Checking idle speed, synchronising and CO value an...
  - Inspections I, II, III, IV
  - Adjusting idle speed
  - Adjusting CO value without catalytic converter
11 Motor
- Removing engine
- Dismantling engine
- Assembling engine
- Installing engine
- Checking/adjusting valve clearances
  - Adjusting valve clearances
12 Engine electrics
- Removing and installing Hall generator
- Adjusting ignition timing
- Removing and installing ignition coils
- Removing and installing ignition output stage
- Removing and installing alternator
- Disassembling and assembling alternator
  - Alternator [only LT up to 1992 model year]
  - Alternator [LT from 1992 model year on, RS]
    - Checking alternator
    - Checking armature for short to earth
- Removing and installing starter
  - Disassembling and assembling starter
    - Removing and installing brush holder
    - Renewing carbon brushes
- Checking starter
  - Checking starter relay
    - Checking starter relay with ohmmeter
- Troubleshooting
13 Fuel preparation and control
- Adjusting idle speed
- Checking start speed increase (choke), adjusting i...
  - Checking start speed increase
  - Adjusting start speed increase
- Adjusting CO value
- Removing/installing and checking/ adjusting thrott...
- Removing and installing air cleaner insert
- Removing and installing air cleaner housing
- Removing and installing throttle rail
  - Removing and installing injectors
  - Removing and installing intake stub pipe
- Removing and installing Motronic control unit
16 Fuel tank and lines
- Removing and installing fuel tank
- Removing and installing fuel filter
- Removing and installing fuel level sensor
- Removing and installing fuel pump
- Checking fuel pump pressure
17 Radiator
- Changing coolant
  - Draining coolant
  - Filling with coolant
- Removing and installing thermostat
  - Checking thermostat
- Removing and installing radiator
- Removing and installing fan
- Removing and installing coolant hoses
- Checking cooling system
  - Checking cap for filler neck
  - Checking coolant system for leaks
- Troubleshooting
18 Exhaust system
- Removing and installing exhaust system
- Removing and installing oxygen sensor
21 Clutch
- Removing clutch
- Removing clutch housing
- Installing clutch housing
- Installing clutch
- Adjusting clutch clearance
- Removing and installing clutch thrust bearing
- Removing and installing clutch control rod
- Removing and installing clutch release lever
- Troubleshooting
23 Gearbox
- Removing transmission (gearbox)
- Disassembling transmission (gearbox)
- Installing transmission (gearbox)
  - Installing bearing mount with main stand
  - Installing starter
    - Re-assembling motorcycle
31 Front fork
- Removing telescopic fork
- Disassembling telescopic fork
- Assembling telescopic fork
  - Assembling fixed tube
  - Assembling slider tube
- Installing telescopic fork
  - Adjusting steering bearing play
  - Installing fork stabilisor
32 Steering
- Removing and installing left and right handlebar f...
  - Removing and installing left handlebar fitting
    - Removing and installing handlebar weight
  - Removing and installing right handlebar fitting
- Removing and installing handlebar
  - Removing and installing handlebar clamping blocks
- Removing and installing accelerator cable
- Removing and installing clutch cable
- Removing and installing operating cable for increa...
- Adjusting steering bearing play
33 Rear wheel drive
- Removing, disassembling, assembling and installing...
- Removing, disassembling and assembling rear swingi...
34 Brakes
- Removing and installing front brake caliper
- Dismantling and assembling front brake caliper
  - Dismantling front brake caliper
  - Assembling front brake caliper
  - Removing and installing brake pads
- Removing and installing front brake disc
  - Removing and installing ABS pulse wheel
- Removing and installing front ABS sensor
- Adjusting front ABS sensor gap
- Removing and installing front brake line
  - Removing upper brake line
  - Removing lower brake line
- Removing and installing ABS brake line from front ...
- Removing and installing handbrake cylinder
- Bleeding brake
  - Bleeding front brake
  - Bleeding rear brake
    - Bleeding brake caliper
    - [ABS II] Bleeding pressure modulator
- Removing and installing pressure modulator
  - [ABS I] Removing and installing front or rear pres...
  - [ABS II] Removing ABS unit
  - [ABS II] Installing ABS unit
- [ABS II] Removing and installing relay and relay b...
  - [ABS II] Removing relay
  - [ABS II] Installing relay
  - [ABS II] Removing relay base
  - [ABS II] Installing relay base
- Removing and installing rear brake caliper
- Removing and installing rear brake pads
- Dismantling and assembling rear brake caliper
  - Dismantling rear brake caliper
  - Assembling rear brake caliper
- Removing and installing rear brake disc
- Removing and installing rear ABS sensor
- Measuring vertical runout at rear pulse wheel
- Removing and installing rear master brake cylinder...
  - Disassembling rear master brake cylinder
- Removing and installing brake pedal
- Adjusting foot brake pedal
- Troubleshooting: Front wheel/rear wheel brake
36 Wheels and tyres
- Removing and installing front wheel
  - Removing and instaling wheel bearings
- Removing and installing rear wheel
  - Removing rear wheel
  - Installing rear wheel
- Static balancing of front and rear wheels
  - Static balancing of front wheel
  - Static balancing of rear wheel
- Checking wheel for runout
  - Checking front wheel for runout
  - Checking rear wheel for runout
46 Frame
- Removing and installing front mudguard
- Removing and installing rear section
- Removing and installing rear mudguard
- Removing and installing fairing [LT]
- Removing and installing fairing [RS]
- Checking running gear
  - Measuring track offset
  - Checking frame with gauge
- Removing and installing frame
- Removing and installing main centre stand
- Checking switching function of side stand
51 Equipment
- Removing and installing ignition switch/steering l...
- Removing and installing lock cylinder for fuel tan...
- Removing and installing dualseat lock
61 General electrical equipment
- Removing and installing Motronic control unit
- [ABS I] Removing and installing control unit
- [ABS II] Removing and installing control unit
- Removing and installing battery
- Relay locations (central electrical unit)
- Locations and connections, ABS wiring loom
- Locations, frame wiring loom
62 Instruments
- Removing and installing instrument cluster
63 Lights
- Disassembling and assembling headlights
- Adjusting headlights