DME Hydraulic Locking Core Pull Cylinders - Manual (Page 12)

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DME HYDRAULIC LOCKING CORE PULL CYLINDERS Specification No. ME-E32-0001(C)
Part No. HLCP-PS01 Page 12 of 12
HYDRAULIC LOCKING CORE PULL CYLINDER ASSEMBLY — BILL OF MATERIALS
TABLE 4.12: HLCP750-3000 TABLE 4.13: HLCP750-6000
ITEM NO. PART NO. DESCRIPTION QTY. ITEM NO. PART NO. DESCRIPTION QTY.
1 HLCP750BODY HLCP CYLINDER, BODY 1 1 HLCP750BODY HLCP CYLINDER, BODY 1
2 HLCP7503000SL HLCP CYLINDER, SLEEVE 1 2 HLCP7506000SL HLCP CYLINDER, SLEEVE 1
3 HLCP750CAP HLCP CYLINDER, CAP 1 3 HLCP750CAP HLCP CYLINDER, CAP 1
4 HLCP7503000RD HLCP CYLINDER, ROD 1 4 HLCP7506000RD HLCP CYLINDER, ROD 1
5 HLCP750PSTN HLCP CYLINDER, PISTON 1 5 HLCP750PSTN HLCP CYLINDER, PISTON 1
6 HLCP750PSTNBU HLCP CYLINDER, PISTON BUSHING 1 6 HLCP750PSTNBU HLCP CYLINDER, PISTON BUSHING 1
7 HLCP750SEGM HLCP CYLINDER, SEGMENT KIT 1 7 HLCP750SEGM HLCP CYLINDER, SEGMENT KIT 1
8 BHS006Y BALLUF INDUCTIVE SENSOR M5X0,5 NPN 2 8 BHS006Y BALLUF INDUCTIVE SENSOR M5X0,5 NPN 2
9 HLCP750ASCREW1
HLCP CYLINDER, ASSEMBLY SCREWS.
M12x160 mm (Torque: 100.3 ft.lbs)
10 9 HLCP750ASCREW2
HLCP CYLINDER, ASSEMBLY SCREWS.
M12x240 mm (Torque: 100.3 ft.lbs)
10
10 HLCP750MSCREW
HLCP CYLINDER, MOUNTING SCREWS.
5/8-11 UNC x 3.00 inches (Torque: 255 ft.lbs)
12 10 HLCP750MSCREW
HLCP CYLINDER, MOUNTING SCREWS.
5/8-11 UNC x 3.00 inches (Torque: 255 ft.lbs)
12
11 HLCP750OILCAP HLCP CYLINDER, OIL CAPS 2 11 HLCP750OILCAP HLCP CYLINDER, OIL CAPS 2
12 HLCP750-SEALS HLCP CYLINDER, SEAL KIT 1 12 HLCP750-SEALS HLCP CYLINDER, SEAL KIT 1
12a WE3100600-T46V EXCLUDER 1 12a WE3100600-T46V EXCLUDER 1
12b RSK200600-T46V STEPSEAL 1 12b RSK200600-T46V STEPSEAL 1
12c PT0301050-T46V GLYD RING 1 12c PT0301050-T46V PT0100360-T46V 1
12d RT0100300-T46V INNER PISTON O-RING 1 12d RT0100300-T46V INNER PISTON O-RING 1
12e OR5013000-VC009 SLEEVE O-RING 2 12e OR5013000-VC009 SLEEVE O-RING 2
13 HLCP750SPACER HLCP CYLINDER, SPACER PLATE 1 13 HLCP750SPACER HLCP CYLINDER, SPACER PLATE 1
14a HLCP750BSEBU BODY SENSOR BUSHING 45MM, WITH NUT 1 14a HLCP750BSEBU BODY SENSOR BUSHING 45MM, WITH NUT 1
14b HLCP750CSEBU CAP SENSOR BUSHING 65MM, WITH NUT 1 14b HLCP750CSEBU CAP SENSOR BUSHING 65MM, WITH NUT 1
ORDERING INFORMATION:
 Before placing an order, make sure you have defined the necessary HLCP assembly size and stroke length.
 Contact DME Customer Service and specify the HLCP cylinder assembly number. If a special stroke length is required, please specify the required
stroke to the DME Customer Service representative.
 Specify NPN or PNP type. Remember: the HLCP cylinder assembly is delivered standard with NPN sensors are installed. PNP is optional and if PNP
is required, it must be specified at time of order. PNP type, Normally Open proximity sensor — part number = BHS009U
 If you intend to use external limit switches in your mold, and do not intend to use the proximity sensors, threaded plugs (to replace the sensors) are
available upon request. The plugs replace the sensors. When using a sensor bushing, the plug is installed into the sensor bushing in the same manner
as installing a sensor into a sensor bushing (see page 3 for detail). Install plug assemblies into cylinder until each assembly bottoms out in the threaded
sensor holes in the cylinder assembly. Then apply suggested torque. Part numbers and suggested torque setting is given below for the threaded plugs:
 Remember that hydraulic fittings are not supplied by DME, and are to be supplied by the mold maker and/or mold maker. Threaded connections (for
hydraulic fittings) on the HLCP cylinder assembly are NPTF, however other hydraulic fitting thread types can be supplied upon special request.
 It is recommended that spare parts be ordered along with the system assembly order. Suggested spare parts include the Seal Kit, Spacer Plate,
Proximity Sensors (NPN or PNP types) and Sensor bushings (Body and Cap types).
SIZE 060 100 150 200 300 500 750
PART No. HLCP060PLUG HLCP100PLUG HLCP150PLUG HLCP200PLUG HLCP300PLUG HLCP500PLUG HLCP750PLUG
TORQUE
[Nm] 1.0 Nm 1.0 Nm 17.0 Nm 17.0 Nm 17.0 Nm 17.0 Nm 17.0 Nm
[ft.lbs] 8.9 in.lbs 8.9 in.lbs 12.6 ft.lbs 12.6 ft.lbs 12.6 ft.lbs 12.6 ft.lbs 12.6 ft.lbs