JKS 3104 - Manual (Page 2)

JKS3100 - JKS3104 JKS Quicker Disconnect Installation 2 Page
Installation
‰ 1. REMOVE ORIGINAL EQUIPMENT (OE)
SWAYBAR LINKS
 Remove front swaybar drop links and mounting
hardware per the factory service manual instruc-
tions for your vehicle.
‰ 2. INSTALL UPPER TAPERED POST
 Mount the tapered Stainless Steel Post (C) on
outboard side of the swaybar, ensuring small
Click Pin holes are horizontal or parallel with the
ground.
 Apply medium strength threadlocker to the tip of
1/2” x 1-1/4” Bolt (A).
 Secure tapered post to swaybar by inserting the
1/2" x 1-1/4” Bolt (A) and 1/2” Lock Washer (I) from
the inboard side and tighten to 65 ft-lb. using a
torque wrench.
HINT: A small Philips head screwdriver or punch
inserted into the Click Pin hole will enable you
to prevent the tapered Stainless Steel Post from
rotating when tightening the mounting bolt.
‰ 3. INSTALL LOWER TAPERED POST
 Locate the original lower drop link U-bracket on
the axle housing. Insert the gold colored steel OE
Bracket Spacer (J) into the U-bracket.
IMPORTANT: The supplied OE Bracket Spacers must
be installed to prevent the U-bracket from collapsing
when the mounting bolt is tightened.
 Apply medium strength threadlocker to the tip of
1/2” x 2-1/2” Bolt (K).
 Insert the 1/2” x 2-1/2” Bolt (K) with 1/2” Lock
Washer (I) completely through the holes in U-
bracket and OE Bracket Spacers (J) from the
inboard side of bracket.
 Thread the tapered Stainless Steel Post (C) on to
the 1/2” x 2-1/2” Bolt (K) from the outboard side
of U-bracket, ensuring small Click Pin holes are
horizontal or parallel with the ground.
 Tighten the 1/2" x 2-1/2” Bolt (K) to 65 ft-lb. us-
ing a torque wrench. HINT: A small Philips head
screwdriver or punch inserted into the Click Pin
hole will enable you to prevent the tapered Stain-
less Steel Post from rotating when tightening the
mounting bolt.
‰ 4. SET QUICKER DISCONNECT LENGTH
 Determine the Ideal Swaybar Angle for your ve-
hicle according to the following chart.