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Dwyer DPM User Manual

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Particulate Monitoring Systems

Installation & Operating Manual

Document No. 210-1003-M

Page 1

©2007

TABLE OF CONTENTS

1.

Safety............................................................................................................................................... 2

1.1

Applicable Use.......................................................................................................................... 2

1.2

General ..................................................................................................................................... 2

1.3

Hazardous Area Systems ........................................................................................................... 3

2.

Introduction .................................................................................................................................... 4

3.

Control Unit Installation................................................................................................................. 5

3.1

Location.................................................................................................................................... 5

3.2

Wiring....................................................................................................................................... 5

3.3

Grounding................................................................................................................................. 6

4.

Particulate Sensor Installation........................................................................................................ 7

4.1

Location.................................................................................................................................... 7

4.2

Mounting .................................................................................................................................. 8

4.3

Sensor Temperature Considerations........................................................................................... 9

5.

Particulate Sensor Coaxial Cable Installation.............................................................................. 10

6.

Control Unit Operation................................................................................................................. 12

6.1

User Interface Overview.......................................................................................................... 12

6.2

Menu 1 Setup .......................................................................................................................... 13

6.3

Menu 2 Setup .......................................................................................................................... 14

6.4

Menu 3 Setup .......................................................................................................................... 16

6.5

Long Term Averaging ............................................................................................................. 17

6.6

4-20mA Analog Output Scaling............................................................................................... 18

6.7

Interpreting Particulate Readings for Fabric Filter Applications................................................ 20

6.8

Alarm Levels for Fabric Filter Applications ............................................................................. 22

7.

Manual System Zero Check.......................................................................................................... 23

8.

Automatic Self Checks .................................................................................................................. 26

8.1

Control Unit Hardware Check.................................................................................................. 26

8.2

Control Unit Zero Check ......................................................................................................... 27

8.3

Control Unit Span Check......................................................................................................... 28

8.4

Sensor Cable Check................................................................................................................. 28

8.5

Particulate Sensor Check ......................................................................................................... 28

8.6

Process Running Signal ........................................................................................................... 29

8.7

Monitoring Self Check Status .................................................................................................. 29

8.8

Particulate Alarming During Self Checks................................................................................. 30

8.9

Self check Recording............................................................................................................... 30

9.

Troubleshooting ............................................................................................................................ 31

10.

Routine Maintenance .................................................................................................................... 31

11.

Spare Parts.................................................................................................................................... 32

12.

Appendix ....................................................................................................................................... 33

12.1

Modbus®/RTU RS-485 Networking Protocol .......................................................................... 34

12.2

Ethernet/IP® Networking ........................................................................................................ 37

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