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Ramsey Winch 800/H-800 DOW-LOK User Manual

Page 13

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Place four springs (item #73) over four roll pins on retainer plate (item #67).
Install spacer (item #29) and retainer plate and secure to clutch using four
capscrews (item #37). Tighten capscrews to 9.7 ft. lb. (13 Nm.) each.
Firmly seat the retainer ring (item #70) into drum shaft groove.

Set the shifter assembly so that the screw heads engage the external groove in
the locking ring (item #10). Push the clutch housing (item #19) onto the
drum shaft and latch the shifter assembly in the engaged "IN" position. Insert
the two capscrews (item #46).

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Attach mounting angles (item #2) to winch assembly. Use capscrews
(item #47 & #48) and lockwashers (item #55). Tighten capscrews to
290 ft. lb. (393 Nm) each. Insert plug (item #63) into hole in bottom of
gear housing. Remove plugs (items #59 & 62) from top of housing.
Pour 3 -3/4 pints of E.P. 140 oil into hole and replace plugs.

Check the action of the clutch by shifting and freespooling the winch
drum several times.

The shift pattern plate on top of the clutch housing is adjusted at the fac-
tory to provide reliable shifting of the Dow-Lok® clutch. If the plate
should loosen or be removed, you must readjust the plate. Shift the han-
dle to disengage the clutch and hold against the internal stop. With the

latching pin in the "OUT" slots, push the shift pattern plate toward the cable drum. Unsnap plastic lever cover from pattern
plate. Tighten the four capscrews which hold the plate to housing. Snap lever cover back into place around the pattern plate.

13

37

1

1

73

70

29

67

19

46

39

2

2

48 55

63

62

59

47

55