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Boiler start-up report, Maintenance report – HTP ELP-199 User Manual

Page 78

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78

LP-294 REV. 2.20.14

BOILER START-UP REPORT

LIGHT OFF ACTIVITIES

DATE COMPLETED ________________


1) Fill the
heating system

Check all piping and gas connections, verify all are tight

Pressurize system (12-15 PSI)

____ PSI

Add water to prime condensate cup

What percentage of propylene glycol is installed in the
system (0-50%)?

____ %

Verify near boiler piping is properly supported

2) Check gas
pipe

Leak test using locally approved methods (consult
jurisdictional code book)

Check incoming gas pressure (3.5” to 14” W.C.)

____ in w.c.

Static

What is the “drop” on light off (No more than 1” W.C.)?

____ in w.c.

Dynamic

3) Check
combustion

Check carbon dioxide content

____% CO2

High Fire

____% CO2

Low Fire

4) Verify system
operation

Turn up thermostat to verify wiring
connections

TC1

____ uA

High power

____ uA

Ignition Power

____ uA

Low power

TC2

5) Record
ionization
current

Check uA reading in System Test, Part 12, Section F

____ uA

High power

____ uA

Ignition Power

____ uA

Low power

6) Record system
settings

Record heating curve

____

____

____

____

7) Indirect water
heater

Verify safety and operation of the indirect water heater,
record settings

____

DHW tank setpoint

____

Notes:

Table 48

MAINTENANCE REPORT

In unusually dirty or dusty conditions, care must be taken to keep boiler cabinet door in place at all times. Failure to do so VOIDS
WARRANTY!

Allowing the boiler to operate with a dirty combustion chamber will hurt operation. Failure to clean the heat exchanger as needed by the
installation location could result in boiler failure, property damage, personal injury, or death. Such product failures ARE NOT covered
under warranty.

The boiler requires minimal periodic maintenance under normal conditions. However, in unusually dirty or dusty conditions, periodic
vacuuming of the cover to maintain visibility of the display and indicators is recommended.

Periodic maintenance should be performed once a year by a qualified service technician to assure that all the equipment is operating
safely and efficiently. The owner should make necessary arrangements with a qualified heating contractor for periodic maintenance of
the boiler. Installer must also inform the owner that the lack of proper care and maintenance of the boiler may result in a hazardous
condition.

INSPECTION ACTIVITIES

DATE LAST COMPLETED

PIPING

1

st

YEAR

2

nd

YEAR

3

rd

YEAR

4

th

YEAR*

Near boiler piping

Check boiler and system piping for any sign of leakage.
Continual fresh make-up water will reduce boiler life.
Leaking pipes could cause property damage. Make sure all
piping is properly supported.

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