Boiler start-up report, Maintenance report – HTP ELP-199 User Manual
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LP-294 REV. 2.20.14
BOILER START-UP REPORT
LIGHT OFF ACTIVITIES
DATE COMPLETED ________________
1) Fill the
heating system
Check all piping and gas connections, verify all are tight
Pressurize system (12-15 PSI)
____ PSI
Add water to prime condensate cup
What percentage of propylene glycol is installed in the
system (0-50%)?
____ %
Verify near boiler piping is properly supported
2) Check gas
pipe
Leak test using locally approved methods (consult
jurisdictional code book)
Check incoming gas pressure (3.5” to 14” W.C.)
____ in w.c.
Static
What is the “drop” on light off (No more than 1” W.C.)?
____ in w.c.
Dynamic
3) Check
combustion
Check carbon dioxide content
____% CO2
High Fire
____% CO2
Low Fire
4) Verify system
operation
Turn up thermostat to verify wiring
connections
TC1
____ uA
High power
____ uA
Ignition Power
____ uA
Low power
TC2
5) Record
ionization
current
Check uA reading in System Test, Part 12, Section F
____ uA
High power
____ uA
Ignition Power
____ uA
Low power
6) Record system
settings
Record heating curve
____
____
____
____
7) Indirect water
heater
Verify safety and operation of the indirect water heater,
record settings
____
DHW tank setpoint
____
Notes:
Table 48
MAINTENANCE REPORT
In unusually dirty or dusty conditions, care must be taken to keep boiler cabinet door in place at all times. Failure to do so VOIDS
WARRANTY!
Allowing the boiler to operate with a dirty combustion chamber will hurt operation. Failure to clean the heat exchanger as needed by the
installation location could result in boiler failure, property damage, personal injury, or death. Such product failures ARE NOT covered
under warranty.
The boiler requires minimal periodic maintenance under normal conditions. However, in unusually dirty or dusty conditions, periodic
vacuuming of the cover to maintain visibility of the display and indicators is recommended.
Periodic maintenance should be performed once a year by a qualified service technician to assure that all the equipment is operating
safely and efficiently. The owner should make necessary arrangements with a qualified heating contractor for periodic maintenance of
the boiler. Installer must also inform the owner that the lack of proper care and maintenance of the boiler may result in a hazardous
condition.
INSPECTION ACTIVITIES
DATE LAST COMPLETED
PIPING
1
st
YEAR
2
nd
YEAR
3
rd
YEAR
4
th
YEAR*
Near boiler piping
Check boiler and system piping for any sign of leakage.
Continual fresh make-up water will reduce boiler life.
Leaking pipes could cause property damage. Make sure all
piping is properly supported.