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Installation instructions – Draw-Tite 4445 GOOSENECK RAIL KIT User Manual

Page 6

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Installation Instructions

Part Numbers:

4445

GOOSENECK MOUNTING KIT

Chevrolet/GMC 3500 Long Bed

2001 - 2007 “Classic”

6300/8339/83391/83399 GOOSENECK HITCH INSTALLATION

NOTES:

¾

This rail kit can be used with a 6300, 8339, 83391 or 83399 head only.

¾

Always make sure the ball is fully locked before towing.

¾

Keep the ball and ball pocket well lubricated.

¾

Periodically re-torque all the hitch fasteners.

¾

Check ball, hitch coupler, safety chains and other connections for proper operation every time you tow.

Warning:

Installation Instructions

Warning:
™

The tow vehicle manufacturers recommended towing capacities should UNDER NO CIRCUMSTANCES be

exceeded.

™

Check for adequate clearance between the gooseneck trailer and the rear of the cab and the rear of the truck box

before installing hitch.

™

All trucks have fuel lines, brake lines and electrical wiring located along the vehicle frame where the rail kit

installs. Carefully examine the location of fuel lines, brake lines and electrical wires before installation and be

certain not to damage these when positioning the hitch components. Be careful when drilling holes, cutting

sheet metal and tightening fasteners as to not limit the integrity of these systems.

Installation Instructions

1.

NOTE: THIS INSTRUCTION IS FOR INSTALLING A GOOSENECK MOUNTING KIT IN CHEVY/GMC

3500 PICKUPS FROM 2001-2007 “CLASSIC MODEL YEARS WITH 8’ BEDS. THIS TRUCK HAS TWO

BED SUPPORTS OVER THE AXLE.

2.

Lower the spare tire to make installation easier.

3.

From underneath the passenger’s side of the vehicle, remove or cut out the section of the heat shield that is located

under the bed and above the exhaust.

4.

From the passenger’s side wheel well, cut a 2-1/4” wide notch into the sheet metal flange between the two bed

supports over the rear axle, and another notch in front of the forward bed support as shown in Figure 7. Another way

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,

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to notch the bed flange is to make a single vertical cut, then fold the flange material up enough to allow the for the

rails to fit between the frame and the bed. After the rails have been installed, the cut flange may be bent back down to

its original position and the cut steel surfaces may be touched up with paint to prevent rusting.

5.

Slide the forward cross member through the forward notch underneath the bed, and over the frame until it completely

spans the passenger’s and driver’s side frame rails.

6.

Slide the rear cross member through the notch between the two bed supports, underneath the bed, and over the frame,

until it completely spans the passenger’s and driver’s side frame rails.

2-1/4”

wide

Cut here

Optional:

i l

t & b d

Cut here

Bend here

Rear bed support

Notch

Forward bed support

z

2008, 2009 Cequent Performance Products

Sheet 6 of 8

4445N

4-3-09

Rev. D

wide

notch

single cut & bend

Vehicle Forward

Figure 7

Passenger side