Baron Handlebars_DRESS UP KIT-CABLES, LINES & WIRES, CHROME User Manual
Baron For motorcycles
Page: 1
BA-8200M
CHROME DRESS UP KIT FOR CABLES, LINES & WIRES
CAUTION: Not intended for use by children. Avoid inhaling fumes released
by melting material. Molten plastic may cause serious burns. Not intended for
human consumption.
Revision: 3.2 - 01/25/2010
Install Time: Varies
INCLUDED IN THE KIT:
20' of 3/8" Chrome Braided Sleeve
8' of 1/4" Chrome Braided Sleeve
6' of 1/2" Chrome Braided Sleeve
(1) 4" Length of Large Black Shrink Tube
(1) 4" Length of Small Black Shrink Tube
(1) 4" Length of Large Clear Shrink Tube
(1) 4" Length of Small Clear Shrink Tube
(6) Chrome Zip Ties
TOOLS REQUIRED:
Hot Knife, Rope Cutter, Soldering Iron w/ Cutting Tip,
or similar
INSTRUCTIONS:
WARNING: Not intended for use by children. Avoid inhaling fumes released by melting material. Molten
plastic may cause serious burns. Not intended for human consumption. Not intended for use in applications
exceeding 255 degrees Fahrenheit.
1. Select a wire harness or cable to cover and choose the appropriate diameter chrome cover for a contoured,
snug fit.
2. Remove the harness, line or cable at one end.
3. MEASURING: Measure and cut the chrome covering to the appropriate length on the actual line being
covered. As tubing expands it will shorten slightly. Slip sleeve over your application, mark the cut line, remove
and cut the ends. Measure carefully to prevent mistakes and minimize wasted material.
4. CUTTING: Use a hot knife, rope cutter, soldering iron with a cutting tip, or something that will cut and seal
the ends to prevent fraying. Once the ends are cut and sealed, flare them slightly with your fingers to allow
wires to slip on easily.
5. INSTALLING: Compress one end of the covering to expand its diameter then feed the sleeve covering over
the length of what you wish to cover and walk it down until you are where you wish to end. The easiest way to
install the sleeving over long wire runs is to simply "walk" the sleeve down the length of the wire. Push the
slack sleeving onto the end of the wire and slide it down the entire run. When you reach the end of the
installation, slide your hands along the entire length to smooth out the sleeving and produce a finished look. To
finish the ends, you can use heat shrink tubing in the appropriate size, nylon cable ties, or electrical tape.
CAUTION: We caution when using heat shrink tubing that you do not over-heat the tubing or it will melt.
6. TERMINATING: Now extend the shrink covering past the end of the sleeve enough to overlap the exposed
surface of the cable or wire harness you are covering. To create a professional silver-grey finished look, simply
place a short length of clear shrink tubing over the black tubing and heat both at the same time. If the ends of
the sleeving were properly cut and sealed, the installation should last a long time on virtually any wire, cable or
hose application.
Our install guides provide a basic outline on the proper installation of our products. Further tuning and/or
fitment may be required. Barons bears no responsibility on installation costs associated with this product.
© 2013 Barons Custom Accessories
5221 Oceanus Drive
Huntington Beach, CA 92649
(925)583-2499 - Ph.
(714)901-0520 - Fax
www.baronscustom.com