Baron Air & Fuel_BIG AIR KIT PINSTRIPE, BLACK Yamaha Road Star User Manual
Page 4
Page: 4
BA-2420RD
NEEDLE/JET KIT - Yamaha Road Star (99-07)
9. Thoroughly clean the inside of the float bowl prior to reinstalling it.
10. Reassemble the carburetor by reversing the order of step #1 through step #10. Use the new cap head allen screws in place of
the OEM phillips head screws.
11. Locate the fuel mixture screw - it will either be a screw head or a brass plug. If it is a screw head, skip to step #11c.
11c. If you see a brass plug with a small hole in the center, proceed as follows:
With the drill bit, carefully and slowly drill through the fuel mixture plug.
CAUTION: The fuel mixture screw is located directly beneath this plug. Be prepared to stop the drill and remove the bit
the instant you break through the plug.
Insert the self-tapping sheet metal screw into the drilled hole and remove the plug.
With air/fuel screw now accessible, use a flat blade screwdriver to turn the screw clockwise until it seats, then carefully
turn it counter-clockwise 3 1/2 turns. Refer to step #16 for assistance in fine tuning the setting of the air/fuel adjustment
screw.
12. Reinstall the carburetor. We strongly suggest that you attach the throttle cables prior to mounting to intake manifold.
13. Reconnect the fuel line, ensuring the clamp is firmly in place.
14. Reinstall all vent hoses and electrical connectors that were previously removed, checking for any obstructions or
blockage.
15. Reinstall the OEM air filter assembly or, if you are installing our Big Air Kit (BAK), follow the instructions that
accompany that kit, then continue with next step.
NOTES:
When the BAK is installed, the vent hose that terminated on the rear of the OEM airbox can be relocated in any safe
position that does not kink or pinch it.
It is important to verify proper throttle operation before starting the engine.
Our install guides provide a basic outline on the proper installation of our products. Further tuning and/or
fitment may be required. Barons bears no responsibility on installation costs associated with this product.
© 2013 Barons Custom Accessories
5221 Oceanus Drive
Huntington Beach, CA 92649
(925)583-2499 - Ph.
(714)901-0520 - Fax
www.baronscustom.com