Baron Air & Fuel_xXx BIG AIR KIT Yamaha V-Star 650 BLACK - Manual

Page: 1 LA-2311-00 - LA2311-00B
xXx BIG AIR KIT (BAK) - Yamaha V-Star 650
CAUTION! We Strongly recommend that a qualified technician install this kit
if you do not completely understand the instructions prior to the installation.
Revision: 4.1 - 03/16/2012
Install Time: 1.5 Hours
INCLUDED IN THE KIT:
(1) Tube Rubber Cement
(1) Chrome or Black xXx Cover
(1) Chrome Mesh Cover
(1) xXx Backing Plate
(1) Black Air Filter Retaining Cover
(1) Performance Re-Usable Air Filter
(3) L-Shaped Aluminum Stand Offs
(2) Stainless Steel Mounting Arms
(1) 1/4x20x1/2 Polished Stainless Steel Flathead Allen
(3) 1/4x20x3/4 Caphead Allen Bolt
(3) 1/4x20x3/4 Flathead Allen Bolt
(2) M6-1.0 x12 Chrome Button Head Screws
(2)M6X18 Chrome Fender Washer
(3)M5X10 Stainless Button Head Screw
(1) M8-1.25x30 Stainless Button Head Screw
TOOLS REQUIRED:
3, 4 & 5 mm Allen Wrenches
10mm Open-End Wrench
Pliers (Std. & Needle-nose)
10/12mm Sockets & Driver
Phillips & Flat Screwdrivers
Factory Service Manual
(1) Tube Rubber Cement
INSTRUCTIONS:
BE ADVISED: This Big Air Kit requires the installation of a special needle and Jet kit for proper air fuel
mixture. The Baron Custom Accessories Needle/Jet Kit BA-2410-00 comes with the properly calculated
configuration and is available separately from your dealer or at Baronscustom.com or LAChoppers.com.
NOTE: Inventory all items listed above to confirm complete kit contents. If you are missing any items, please
contact us for assistance.
NOTE: At this point, you should install the Needle/Jet Kit you have purchased separately. Then continue with
the installation of your new xXx Big Air Kit assembly.
1. Remove fuel tank and air filter assembly per Yamaha service manual procedures.
2. Remove the air silencer box under the tank.
3. Install jet kit according to the instructions in the jet kit package.
4. Reinstall the air silencer box under the tank.
5. Attach the (3) 1/2" x 2 1/2" aluminum standoff spacers to the aluminum backing plate using the (3) 1/4-20 x
3/4" caphead allen bolts and it is important you use Blue Locktite on the threads.
6. Remove the rubber boot from the stock air box. It is glued-in from the factory, but will come loose if gently
Our install guides provide a basic outline on the proper installation of our products. Further tuning and/or
fitment may be required. LA Choppers bears no responsibility on installation costs associated with this product.
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5221 Oceanus Drive Huntington Beach, CA 92649 (925)583-2499 - Ph. (714)901-0520 - Fax www.lachoppers.com [email protected]