Baron Air & Fuel_xXx BIG AIR KIT Vulcan 900 CHROME - Manual (Page 2)

Page: 2 LA-2374-00 & LA-2374-00B
xXx BIG AIR KIT - Kawasaki Vulcan 900
8. Thread the 90 degree hose fitting into the back left hole in the xXx backing plate. The fitting should be pointing at approx. 11:00.
Do not over-tighten these fittings.
9. Thread the straight hose fitting into the lowermost hole in the center of the BAK backing plate. Be sure to thread it from the
backside.
10. Thread standard setscrews into the 2 smooth standoffs. These are the ones without the hex end. Be sure to use Blue Loctite® here.
11. Thread the metric setscrew into the smooth side of the standoff with the hex end. Leave about 5/8" out of the end of the standoff to
thread into the throttle body. Use Blue Loctite® here.
12. Remove the stock screw in the lower center of the throttle body. Attach the support bracket to this screw. Leave it loose at this
time. Using the stock screw, attach the bracket to the front cylinder. Tighten both screws at this time.
13. Screw the standoffs with inserted setscrews into the holes in the backing plate. Make sure they sit into the counter bore.
14. Attach the backing plate to the throttle body with 4 of the 5 original screws. Leave the top middle screw out. Be sure to use the
supplied gasket here and attach both hoses. Don't forget to plug in the manifold sensor. Blue Loctite® is ok to use for this step. You
may also cut the hose from the air switching valve to fit. (Figure 2)
15. Thread final standoff into the top center throttle body hole. Use a 7/16" wrench to tighten to 6-8 ft./lb.
16. Slip the filter over the standoffs and seat the black cover in place by aligning the holes.
17. Insert the three 1/4-20x3/4" black flat head allen screws into the black cover & tighten.
18. Using the 1/4-20 stainless flat head screw, install the chrome mesh & the xXx cover onto the black outer cover. Use Blue Loctite®
Our install guides provide a basic outline on the proper installation of our products. Further tuning and/or
fitment may be required. LA Choppers bears no responsibility on installation costs associated with this product.
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