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P3 p4 – Wayne-Dalton TORQUEMASTER 9800 User Manual

Page 9

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9

Tools Needed:

Tools Needed:

Please Do Not Return This Product To The Store. Contact your local Wayne-Dalton dealer.

To find your Wayne-Dalton dealer; refer to your local yellow pages / business listings or go to Find a dealer area online at

www.wayne-dalton.com

PRE-INST

ALLA

TION

Removing the Old Door

Extension Spring Removal

TOP bRaCkET

hINGEs

hORIzONTal TRaCk

bOTTOM sECTION

(DOOR OPEN)

CaREFully REMOVE “s”

hOOk aND COuNTERbalaNCE

CablE (REPEaT FOR ThE

OPPOsITE sIDE)

hORIzONTal aNGlE

REMOVE laG sCREW

FROM saFETy CablE (IF

INsTallED). REPEaT FOR

OPPOsITE sIDE.

P3

P4

Recommended

tools from

page 5

Recommended

tools from

page 5

Step 1: Raise the door to the fully open

position and place vice clamps to the

back legs of both vertical tracks, below

the bottom rollers to prevent the door

from falling. by opening the door you

release most of the spring tension.

Carefully unfasten the s-hook from the

horizontal angle. Remove cable, sheave

and extension spring. Repeat for the other

side. If safety cables are running through

the extension springs, remove them also.

Remove parts from work area.

Step 2: holding door in the open position,

remove the vice clamps, be prepared

to support the entire weight of the door.

Garage doors can weigh 200-400 pounds.

With assistance, carefully lower the door,

by grasping the door firmly by it’s lift

handles. Do not place fingers or hands

near joints, between sections, or between

bottom of door and floor. Otherwise,

severe injury could result.

NOTE: Continue with “P4” after completing

this step.

having removed the counterbalance
system, the door can now be
disassembled.

start by first removing the top row of
hinges.

With assistance, hold the top section to
keep it from falling and remove the
top brackets. With assistance, lift the top
section out of the opening and remove
it from the work area. Repeat for all
remaining sections.

after door is disassembled, unbolt both
track assemblies from the jambs and
remove all material from the work area.
you can neatly dispose of the old door by
placing it in the carton of your new door.

Clean up area and complete “Preparing
the Opening” “P5” on page 10 before
installing the new door.