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Kohler Aegis TP-2509 User Manual

Page 71

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8.21

Section 8

Electrical System and Components

8

Starter Assembly

Figure 8-44. Nippendenso Solenoid Shift Starter.

Operation – Solenoid Shift Starter
When power is applied to the starter the electric
solenoid moves the drive pinion out onto the drive
shaft and into mesh with the flywheel ring gear. When
the pinion reaches the end of the drive shaft it rotates
the flywheel and cranks the engine.

When the engine starts and the start switch is
released, the solenoid is deactivated, the drive lever
moves back, and the drive pinion moves out of mesh
with the ring gear, into the retracted position.

Starter Disassembly

1. Disconnect the wire from the solenoid.

2. Remove the hex. nuts securing the solenoid, and

remove the solenoid from the starter assembly.

3. Remove the two thru bolts.

4. Remove the commutator end cap.

5. Remove the insulator and brush springs from the

brush spring holder.

6. Remove the armature from the frame.

7. Remove the drive lever and armature from the

drive end cap.

Armature

Nut

Drive
Lever

Dust
Cover

Solenoid

Nut

Drive
Pinion

Drive
End
Cap

Frame

Wire

Brushes

Brush
Holder

Brush Spring

Insulator

Commutator
End Cap

Thru
Bolt

Front Stop
Collar

Retainer

Rear
Stop
Collar

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