Kohler Aegis TP-2509 - Manual (Page 119)

11.15
Section 11
Reassembly
11
Figure 11-44. Tie Strap in Lower Blower Housing.
3. Set the lower blower housing down into position
on the crankcase, and align the eight mounting
screw locations. Insert the mounting tab of the oil
fill/dipstick tube into the corresponding blower
housing slot from the bottom.
4. Position the #2 side lifting bracket on top of
the lower housing where it will be secured to
the raised boss of the cylinder. Install the eight
hex. head mounting screws. Torque the screws
to 10.7 N·m (95 in. lb.) if a first time/initial
installation, or to 7.3 N·m (65 in. lb.) anytime
thereafter.
Figure 11-45. Torquing Screws and Also Showing
Lift Strap Mounted.
5. Install safety interlock switch if removed from lower
housing earlier.
Install Intake Manifold
If the thermostat and thermostat housing were removed
from the intake manifold, reassemble them
at this time.
Figure 11-46. Installing Thermostat in Manifold.
3. Position the thermostat housing so the outlet
faces away from the mounting surfaces of the
intake manifold. The notch in manifold, gasket and
thermostat housing must all be aligned.
See Figure 11-47. Install and torque the two
hex. flange screws to 9.9 N·m (88 in. lb.). See
Figure 11-48.
1. Make sure the sealing surfaces of housing and
manifold are clean and free of nicks or damage.
2. Install the thermostat into the corresponding
recess in opening of the intake manifold, so the
larger spring end is down. Place a new thermostat
housing gasket onto the manifold surface aligning
the screw holes. Do not use a substitute gasket.
Figure 11-47. Gasket/Thermostat Notch Alignment.
5/04