Kohler Aegis TP-2509 - Manual (Page 70)

8.20
Section 8
Electrical System and Components
11. Install the end cap onto armature and frame,
aligning the thin raised rib in the end cap with the
corresponding slot in the grommet of the positive
(+) brush lead.
12. Install the two thru bolts, and the two brush holder
mounting screws. Torque the thru bolts to 5.6-9.0
N•m (49-79 in. lb.). Torque the brush holder
mounting screws to 2.5-3.3 N•m (22-29 in. lb.).
See Figures 8-39 and 8-40.
Figure 8-39. Torquing Thru Bolts.
Figure 8-40. Torquing Brush Holder Screws.
13. Hook the plunger behind the upper end of the
drive lever, and install the spring into the solenoid.
Insert the three mounting screws through the
holes in the drive end cap. Use these to hold
the solenoid gasket in position, then mount the
solenoid. Torque the screws to 4.0-6.0 N•m
(35-53 in. lb.). See Figure 8-41.
Figure 8-41. Installing Solenoid Screws.
14. Connect the positive (+) brush lead/bracket to the
solenoid and secure with the hex. nut. Torque the
nut to 8-11 N•m (71-97 in. lb.), do not
overtighten. See Figure 8-42.
Figure 8-42. Positive (+) Brush Lead Connection.
Completed Starter Photo
Figure 8-43. Delco-Remy Starter.