Subaru Robin EX30 - Manual (Page 29)

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5-4 REASSEMBLY PROCEDURE
5-4-1 NOTES ON REASSEMBLY
(1) Clean the each parts carefully, taking special care with the piston, cylinder, crankshaft, connecting rod and
bearings.
(2) Scrape off any carbon deposits on the cylinder head and the piston head. Be particularly careful when removing
carbon from the piston ring grooves.
(3) Inspect the oil seals for any damage to the lip. Replace them if damaged. Apply oil to the lip before reassembly.
(4) Replace all the gaskets with new ones.
(5) Replace the keys, pins, bolts and nuts with new ones, if necessary.
(6) Tighten nuts and bolts to the specifi ed torque settings.
(7) When reassembling the engine, apply oil to all moving parts.
(8) Check clearances and end plays and adjust, if necessary.
(9) When mounting any major part during reassembly of the engine, rotate it with your hand to check for any
jamming or abnormal noise.
5-4-2 ASSEMBLY STEPS AND PRECAUTIONS
(1) OIL SENSOR
(a) Mount the oil sensor and fi x the wire with the clamp.
(b) Mount the shield plate only for charge coil type.
OIL SENSOR
SHIELD PLATE(OS) M6 x 10 TAPPING BOLT : 1pc.
M6 x 16
BOLT : 2pcs.
WIRE CLAMP
Tightening torque
10. 0 N ● m
(100 kgf
●
cm)
(7.2 ft
●
lb.)
(2) CRANKSHAFT
(a) Wrap the key-way portion of the crankshaft with
polyvinyl tape and insert the crankshaft into the
crankcase, taking care not to damage the oil seal
lip.
(b) Insert the woodruff key (for the fl ywheel magneto).
NOTE: Do not insert the woodruff key before
inserting the crankshaft into the crankcase.
CRANKSHAFT
POLYVINYL TAPE