Hypertherm MAX200 Machine Torch Plasma Arc Cutting System - Manual (Page 154)

V9
S1
71 RED/BLK
70 RED
69 RED/BLK
68 RED
R
E
D
68
PS4 181 RED/BLK
69 RED/BLK
V1
TEST
V3
RUN
182 RED
ON Light
DC Power
Interlocked
START
Plasma
Control PCB
Contactor
24 VAC
Main
3 2 1
72 12
3
73
4 6 5
12
2
67 66
R
E
D
W
H
T
R
E
D
R
E
D
/B
LK W
H
T
R
E
D
CON1
Step Gas
13 8
REC1
7
65 64
PL5
14 16 15
R
E
D
/B
LK R
E
D
LT2
Workpiece
Shield Gas
Valve
Switch
Test/Run
Gas
Sensor
Current
CH1 Dury
Cycle
CH2 Current
CH1 Current
CH2 Duty
Cycle
R2 Shunt
R1 Shunt
REC3
PL7
3 4 5 8 6 7 10 9
37 36
10
5
10
4
10
3
10
2
RED/BLK
RED/BLK
RED/BLK
62 RED
WHT
126 BLU
125 BLK
124 RED
30
29
61
60
V2
RED
PL30
CR1
5
REC30
1
2
6
63
RED/BLK
S1
TEST RED
RUN
W
H
T
B
LU
Y
E
L/
B
LK
R
E
D
/B
LK
11
9
11
8
R
E
D
14
Transformer
High Voltage 3
4
RED
RED 16
15
Supply
120 VAC
R
E
D
W
H
T
13
Supply
120 VAC
Auto
OFF
127
6
5
P
L6
128
R
E
C
2
2
1
Relay
Pilot Arc
74
75
9
8
14
13
12
Reduction
50% Current
Delay Relay
13
7
PL8
11
Y
E
L
W
H
T
B
LU
10 9 3 4
B
LU
W
H
T
13
8
5 12 7 6
REC4
8 2 1
Machine Motion
Machine Motion
Delay Pot
Hold
PCB7
Machine Motion
Valve
PL9
5 4 3 7 6 9 8 10
REC5
PL9
2 1 4 3 6 5 7
Plasma Gas
Valve
Thumbwheel
O
R
N
14
0
13
1
87 86 84 85 13
5
13
6
13
2
2
R
9
Potentiometer
Machine Delay
Opitional R
E
D
REC20
PL20
1
13
9
WHT
VIO
G
R
N
Y
E
L
B
LU
V
IO
B
R
N
G
R
Y
W
H
T
B
LK
14
2
14
1
14
4
14
3
14
7
14
6
14
5
14
8
GRN 142
ORN
RED
141
139
140
YEL
145
144
143 BLU
200 Amp M2-4
Switch
M1-2
M1-1
M2-8
Optional M2-2
M2-1
M2-COM
M1-COM
2-B1
D
6-D4
N
2-B2
C
3-D2
G
3-A2
M
3-D2
H
6-D2
P
5-D3
R
Arc on
IHS Start
IHS Complete
COM
10A
20A
200A
100A
80A
40A
THC Option
Thumbwheel Option
PL9
1 2 4 3 5 6 7
RCC Option 023462
145
BLU
VIO
RED
ORN 140
139
142
141
143
YEL
GRN
144
WHT
7
6
5
4
3
2
1
P
L1
6
1X
4 8
35
4
36
15
9
6
1X
4
15
X
1
10
16
9
15
8
7
3
15
X
1
073045
M1 COM
M2 COM
M2-1
M2-2
M2-4
M2-8
M1-1
M1-2
WHT
VIO
BLU
GRN
YEL
ORN
RED SHIELD
BLK
WHT
BLK
GRN
BLK
RED 156 BLK
162 BLK
161 RED
164 BLK
163 GRN
165 BLK
166 WHT
023675
013179 013-2-179 013179B4
ELEC/GAS SCHEM: MAX200
N/A MAX200 4 OF 9
BC 5-9-96
NECESSARY WITH CHAMFER OR RADIUS .015.
MATERIAL
THIS DRAWING AND ALL INFORMATION
FROM HYPERTHERM, INC.
FOR MANUFACTURING OR FABRICATION
CONTAINED THEREON IS CONSIDERED
PROPRIETARY AND MAY NOT BE USED
PURPOSES WITHOUT PERMISSION
ANGULAR ±.5∞
SHARP EDGES. BREAK SHARP EDGES IF
PART MUST BE FREE OF BURRS AND
2 PL DECIMAL ±.01
FRACTIONS ±1/64
3 PL DECIMAL ±.005
DIMENSIONS ARE IN INCHES.
UNLESS OTHERWISE SPECIFIED:
TOLERANCES ARE:
CHECKED BY
APP. BY DATE
DATE
DRAWN BY DATE
Box-5010 Hanover, NH 03755-5010 603/643-3441
SCALE MODEL SHEET
DRAWING NO.
DESCRIPTION
FILE NAME
A
1
A
B
C
D
4 3 2 1
D
C
B
2 3 4
ITEM NO.
SHEET
SHEET
SHEET
SHEET
SHEET
SHEET
SHEET
SHEET
V