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Gasboy Q User Manual

Page 8

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Installing the M05023K002 Kit for Remote Dispensers

Page 8

MDE-4369 Aviation Tubing Retrofit Kit for Gasboy® Q Models Kits M05023K001 & K05023K002 • October 2004

Installing the M05023K002 Kit for Remote Dispensers

The following process explains the removal of copper tubing and reassembly with approved
piping for aviation fuel.

1

Read all instructions before beginning installation.

2

Observe and execute all safety precautions and procedures before, during and after
installation

.

3

Obtain permission from station Operator/Manager to remove pump/dispenser from service
and obtain key to the suction pump door.

4

Turn off all power to the dispenser and use Tag-Out and Lock-Out procedures.

5

Using the key, open the doors on both sides of the dispenser.

Note: In the next step, before loosing any bolts, reduce the pressure in the lines.

6

Trip the shear valve and test to ensure that the line is completely closed. (Test by turning
power back on and verify that no fuel can be dispensed. If unit can still function, again retrip
shear valve, making sure that it is completely closed.

7

Station catch basins and absorbent materials in such a way as to catch any fuel still left in any
open lines.In the next step, before loosing any bolts, reduce the pressure in the lines.

8

With eye protection in place, remove the copper tubing between strainer housing and meter,
loosening bolts slowly so as to relieve any fuel pressure gradually. Save all bolts for later use.
See

Figure 2

.

Figure 2: The existing printer mounted on CIM door.

9

Install new steel tubing and new O-Rings, (Q10068 14 at meter flange and 049002 at the
strainer flange) and attach steel tubing using existing bolts. (The use of silicone grease helps to

Copper Tubing