Tuffy Security 066 - Manual (Page 3)

Page 3 of 5 - 8/18/2011 – Rev122006
19. Attach the new rear drink holder to the Tuffy console using (2) 10-32 x ½ screws, (2) #10 washers, and (2) 10-32 locknuts.
(Continued) Follow these steps if you are installing a non-factory speaker in the Tuffy console
Warning! Make sure that there is nothing under the vehicle that will be damaged by the drill bit when drilling; the emergency
brake is close to the drilling location.
20.
Mark the floor at the spots corresponding with holes 1 and 4 (SEE FIGURE 2) and drill out to size 3/8”. Be sure to inspect
under the vehicle to ensure nothing was damaged by the drill bit.
21. Fasten down the rear mounting bracket with (2) 5/16 x 1 ¼ Bolts, (4) 5/16 Washers, and (2) 5/16 Locknuts through holes 1 and 4
(SEE FIGURE 2).
22. Run the wires and install the speaker in the console. (Consult speaker owners manual for wire connections)
23. Place the Tuffy console in the vehicle being careful not to tear the seats
Follow these steps if you are installing the factory speaker (sub-woofer) in the Tuffy Console
24.
Attach the new rear drink holder to the Tuffy console using (2) 10-32 x ½ screws, (2) #10 washers, and (2) 10-32 locknuts.
25. Mount the new rear-mounting bracket to the speaker box. To do this remove the screws holding the original rear bracket to the
speaker box, fasten the new mounting bracket using the original hardware. (See Figure 2)
26. Place the speaker box with the mounting bracket in the vehicle and line holes 2 and 5 (SEE FIGURE 2) up with the original (2)
rear mounting holes. Center the holes in the obround slots. Using (2) ¼ X ¾” self-tapping screws fasten down the rear brackets
to the original mounting holes. DO NOT TIGHTEN ALL THE WAY ONLY START THE SCREWS. If these holes (2 AND 5
IN FIGURE 2) are not already located in the floor, position the console in the vehicle (Be sure to compensate for the space the
rear drink holder will require) and drill (2) new holes with the 1/4x3/4 tapping screws, centered in the obround holes 2 and 5.
27. Place the Tuffy console over the top of the speaker box being careful not to tear the seats. Check the alignment for the mounting
holes 9, 10, and 12 (SEE FIGURE 3). Adjust speaker box location if necessary.
Warning! Make sure that there is nothing under the vehicle that will be damaged by the drill bit when drilling; the emergency
brake is close to the drilling location.
28.
Remove console. Mark the floor at the spots corresponding with holes 1 and 4 (SEE FIGURE 2) and drill out to size 3/8”. Be
sure to inspect under the vehicle to ensure nothing was damaged by the drill bit.
29. Using (2) 5/16 x 1 ¼ Bolts, (4) 5/16 Washers, and (2) 5/16 Locknuts, fasten the rear mounting bracket to the vehicle through
Holes 1 and 4 (SEE FIGURE 2).
30. Install the Tuffy console over the top of the speaker box being careful not to tear the seats.
31. Fasten the Tuffy console to the speaker box using (2) 8 x 1 ¼” Panhead Phillips screws (HOLE 13 AND 14, SEE FIGURE 3) and
(3) 8 x 5/8” Panhead Philips screws. (HOLES 15, 16, AND 17, SEE FIGURE 3)
32.
Attach the front shift lever console to the drink holder using (2) 1/4-20x1/2” Phillips pan head screws. (SEE FIGURE 4)
33. Bolt the Tuffy console to the new mounting bracket using (2) 5/16 x ½” Bolts and washers. (HOLE 9 AND 10, SEE FIGURE 3)
A small screwdriver may need to be used to maneuver the mounting bracket in order to line up the mounting holes.
34. Reinstall the original screw or use a ¼ x ¾” Tapping screw in the front shifter console under the shift boot and insert the shift
boot back into its original position. (Use the HOLE 12 that lines up with the original hole, SEE FIGURE 3)
35. Reinstall shift boot cover. If the vehicle has an automatic transmission the shift plate should be installed by pushing the ears on
the plate through the corresponding slots in the console then sliding it toward the rear of the vehicle to hold it in place. To secure
the shift boot do the following applicable steps.
If the vehicle is equipped with the air bag switch ( In 2003 TJ’s the tray from the original console should be used here)
36. Attach the shift boot plate to the console using (2) 6-32 x 5/8 screws (SEE FIGURE 5). Position the shift boot plate flush against
shift boot so it holds the shift boot tightly.
If the vehicle is not equipped with the air bag switch
37.
Attach the front console tray using (4) 6-32 x 5/8” screws (SEE FIGURE 6). Position the tray flush against the shift boot so it
holds the shift boot tightly.
If the vehicle is equipped with a 6 speed manual transmission.
38.
Place the front console tray in the cutout. Then sandwich the Original shift boot between the Front Console and the 6 Speed
Shifter Bracket. Fasten everything down with (4) 6-32 x 5/8” screws (SEE FIGURE 7).
39. Check the emergency brake operation. Check lock operation. The rubber seal will need to be compressed initially and will wear-
in with time.