Tuffy Security 062 - Manual (Page 2)

Page 2 of 4 - 1/28/2008 – Rev122006
Installation
REMOVE THE ORIGINAL CONSOLE
1. Removing one or both front seats is not necessary but it will make installation easier.
2. Remove the (6) self-tapping screws from the factory console. Two are located inside the console, two more are
located on the right hand side along the bottom. One is in the front cup holder, and the last one is under the gearshift
boot. Save these screws because you will reuse part of them.
3. If you have an Air Bag Disable switch in your factory console do not unplug the wires. Remove the entire switch
assembly by pushing it out from behind then maneuvering it back through the opening it came out of, you will reuse it.
4. Shift the 4WD lever to 4Lo and remove the factory console.
DRILL OUT MOUNTING HOLES
WARNING! Make sure that there is nothing under the vehicle that will be damaged by the drill bit when drilling.
5. Drill out the two original mounting holes located directly under the storage compartment of the original console on the
floor of the vehicle, to 3/8” diameter.
DISASSEMBLE ORIGINAL CONSOLE
6. Remove the (4) rivets on the top rim of the original console. To do this you will need to drill them out using a ¼” drill
bit. Be careful not to slip off the rivet when drilling; the spinning bit can easily damage the original console.
7. After all the rivets are drilled out remove the old inside compartment and discard.
8. Remove the screws holding the lid hinge to the console.
9. Remove the screws holding the underside liner and lock from the lid, keep these screws but discard the liner, seal,
and the lock.
ASSEMBLE THE CONSOLE WITH THE STEEL TUFFY INSERT
10. Screw the new steel lid liner to the original lid using the original screws.
11. Insert the (5) escutcheon rings onto the Camlock and place into the original lock hole through the new metal lid liner
and fasten with the large nut, the cam will have to be removed for installation. (See Figure 1)
FIGURE 1