beautypg.com

Great Planes Spirit 2-Meter Sailplane Kit - GPMA0530 User Manual

Page 13

background image

DD 6.

Carefully bend the leading edge to the angle

shown on the plans and position it against the ribs. The bends
should be at ribs W6 and W9. Align the leading edge with the
top and bottom edges of the ribs and glue it in place starting

at ribs W6 and W9.

DD 7.

Locate the remaining 1/16" Die-Cut Shear Webs

from sheet (SPRTW07). NOTE: These remaining shear
webs are actually tapered to match the taper of the wing.

DD 8.

Punch out the remaining 6 shear webs and lay

them end to end so that the end of one web is the same size as
the end of the one next to it as shown in the sketch below. This
is the order and direction they will be installed in the wing.
The thinnest web goes between ribs W9 & W10 and the
thickest web goes between ribs W4 & W5.

NOTE TAPER OF WEBS

W9-WIO W8-W9 W7-W8 W6-W7 W5-W6 W4-W5

DD 9.

Glue the webs into their respective places using

thick CA. The thinnest end of each web goes towards the tip
of the panel. The C-2 clamps can be used to help hold the
webs in place while the glue cures.

DD 10. Cut and sand the trailing edge, spars and leading

edge flush with rib W 10. Also cut these to the correct length

13

at the other end using the plans as a guide.

DD 11. Glue the 7/8" x 1-1/4" x 6-1/4" Tapered Wing

Tip Blocks (SPRTW15) to W10 with thick CA. The sketch
below and the cross sections on the plan shows how the block
should be attached to get the correct tip shape.

DD 12. Carve and sand the wing tip to blend in with rib

W10. Be careful not to change the shape of W10 while
sanding the tip. There are three section views on the left wing
plan to show you the desired shape.