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Control panel operating procedures – AERCO KC1000 Heater w/Mod-Box Controller User Manual

Page 18

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CONTROL PANEL OPERATING PROCEDURES

13

LCD display on the front of the control panel.
They are labeled CLEAR,

!

,

"

, and AUX.

The MAIN display is used during normal operation
of the unit. In the MAIN display, start sequence
and fault messages can be viewed. To return to
the MAIN display from any other display,
simultaneously press CLEAR and the

!

arrow

key. To reset the MAIN display after a fault has
occurred press the CLEAR button.

The CYCLES display indicates the date and time,
and the number of cycles the unit has started.
When in the CYCLES display only the number of
cycles can be reset. To reset the number of cycles
to zero, simultaneously press the

!

"

arrow

keys and hold them for approximately four
seconds.

In the SET DATE display, both the time and date
are displayed and can be changed.
To access the SET DATE display, press the
CLEAR button while in the CYCLES display.
Continue pressing the CLEAR button to move
through the SET DATE display fields. Use the

!

"

arrow keys to set the date and time.

The following table shows the messages
displayed after accessing the CYCLES and SET
DATE DISPLAYS.

# CYCLES =

“DATE” “TIME”

The number of times

the controller has

completed it’s start
cycle, and the time

and date

SET DATE:

“DATE” “TIME”

Displays and allows

setting of the date

and time

3.5.2 ANNUNCIATOR FAULT MESSAGES

The following table lists the Annunciator fault
messages and their meanings.

MESSAGE

MEANING

RESET MAIN

POWER

AC power has been
interrupted. Power must
be shut off for 20
seconds to reset the
display.

HIGH WATER

TEMP

Outlet water
temperature has
exceeded the high
temperature limit
setting.

LOW GAS

PRESSURE

The unit has tripped due
to low gas pressure.

LOW WATER

LEVEL

The unit water level is
below the probe level.

REMOTE

DISABLED

The interlock terminals,
in the relay box, are not
closed.

PURGE INTLK

OPEN

The proof of closure
switch or the purge
switch did not prove
closed during the start
sequence.

LOW AIR FLOW

The air flow switch did
not proved closed
during the start
sequence.

SYSTEM FAULT

PURGE

INTERLOCKS

The proof of closure

switch or purge switch
did not proved closed 45
seconds after the unit
attempted to start.

SYSTEM FAULT

LOW AIR

PRESSURE

The air pressure switch

did not prove closed 45
seconds after the unit
attempted to start.

FLAME FAULT

DURING

IGNITION TRIAL

Flame did not prove at

the end of the trial for
ignition period.

LOCKOUT RUN

AIR FLOW

The air pressure switch

opened after flame was
proven.

LOCKOUT RUN

FLAME

Flame signal was lost

after flame was proven.

LOCKOUT RUN

The combustion

safeguard is locked out.

HI EXHAUST

TEMP

The exhaust gas

temperature has
exceeded 500º F

3.5.3 ANNUNCIATOR START SEQUENCE
MESSAGES

The following table lists the annunciator start
sequence messages.

MESSAGE

MEANING

STANDBY

The unit is in standby

mode waiting for a call

for heat

PURGING

The unit is in the 7 sec

purge.

IGNITION TRIAL

The unit is in ignition

position attempting to

light the burner

FLAME PROVEN

The unit has

established flame and

is running normally.