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Section 6 – safety device testing procedures 6-1, Section 7 – maintenance 7-1, Section 8 – troubleshooting 8-1 – AERCO KC1000 Boiler equipped with C-More version 3.04 User Manual

Page 4: Appendices, Warranties w-1

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CONTENTS

SECTION 6 – SAFETY DEVICE TESTING PROCEDURES

6-1

Para. Subject Page
6.1

Testing of Safety Devices

6-1

6.2

Low Gas Pressure Fault Test

6-1

6.3

High Gas Pressure Fault Test

6-1

6.4

Low Water Level Fault Test

6-2

6.5

Water Temperature Fault Test

6-2

6.6

Interlock Fault Tests

6-3

6.7

Flame Fault Test

6-3


Para.

Subject Page

6.8

Air Flow Fault Test

6-4

6.9

SSOV Proof of Closure Switch

6-4

6.10

Purge Switch Open During
Purge

6-5

6.11

Ignition Switch Open During
Ignition

6-

6

6.12

Safety Pressure Relief Valve
Test

6-6

SECTION 7 – MAINTENANCE

7-1

Para. Subject Page
7.1 Maintenance

Schedule

7-1

7.2 Spark

Ignitor

7-1

7.3 Flame

Detector

7-2

7.4 Combustion

Calibration

7-2

Para.

Subject Page

7.5 Safety

Device

Testing

7-2

7.6

Manifold and Exhaust Tubes

7-2

7.7 Heat

Exchanger

Water

Side

Injection

7-5

7.8 Condensate

Drain

Assembly

7-6

SECTION 8 – TROUBLESHOOTING 8-1

Para. Subject Page
8.1 Introduction

8-1

Para.

Subject Page

SECTION 9 – RS232 COMMUNICATION

9-1

Para. Subject Page
9.1 Introduction

9-1

9.2 RS232

Communication

Setup

9-1

Para.

Subject Page

9.3

Menu Processing Utilizing
RS232 Communication

9-1

9.4 Data

Logging

9-2

APPENDICES

App Subject

Page

A

Boiler Menu Item Descriptions

A-1

B

Startup, Status and Fault
Messages

B-1

C

Temperature Sensor Resistance
Chart

C-1

D

Indoor/Outdoor Reset Ratio
Charts

D-1

App Subject

Page

E Boiler

Default

Settings

E-1

F

Dimensional and Part Drawings

F-1

G Piping

Drawings

G-1

H Wiring

Schematics

H-1

I

KC1000 Control Panel Views

I-1

J

Recommended Spare Parts

J-1

WARRANTIES

W-1

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