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AERCO BMK 6000 User Manual

Page 78

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Benchmark 6000 Boiler Installation, Operation & Maintenance Manual

CHAPTER 6 – SAFETY DEVICE TESTING

Page 78 of 210

AERCO International, Inc. • 100 Oritani Dr. • Blauvelt, NY 10913

OMM-0086_0D

03/20/14

Ph.: 800-526-0288

GF-133

Figure 6-1A: Low Gas Pressure Switch Locations & Test Point Locations

The upstream Low Gas Pressure switch is set at 8.6” W.C. and is tested as follows:

Low Gas Pressure Fault Test

1. Remove the 1/4“ plug from the Tee at the Low Gas Pressure switch shown in Figure 6-

1A.

2. Install a NPT-to-barbed fitting and connect a 0 – 16“ W.C. manometer where the 1/4" plug

was removed.

3. Open the external gas supply ball valve upstream of the unit.

4. Place the unit in Manual Mode and adjust the Air/Fuel Valve position (% open) to 50%.

5. While the unit is firing, slowly close the external gas supply shut-off valve.

6. The unit should shut down and display a GAS PRESSURE fault message at approximately

8.5” W.C. The FAULT indicator should also start flashing.

7. Fully open the external gas supply ball valve and press the CLEAR button on the Control

Box.

8. The fault message should clear and the FAULT indicator should go off. The unit should

restart.

TO AIR/FUEL

VALVE

GAS

INLET

HIGH GAS

PRESSURE

SWITCH

(10.5” W.C.)

MANUAL

SHUT-OFF

VALVE

TEE WITH 1/4" NPT PLUG

(Install manometer here for

Upstream Low Gas Pressure

test)

UPSTREAM LOW GAS PRESSURE
SWITCH (8.5” W.C.)

BALL VALVE WITH NPT 1/4" PLUG
(Install manometer here for Downstream Low Gas Pressure test)