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Optional automation interface connections – Tweco CutMaster 101 with SL100SV User Manual

Page 163

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Manual 0-4642

A-35

APPENDIX

A

Art # A-03600

6

6

7

7

8

8

9

9

10

10

A

B

C

D

E

F

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE:

Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.

Capacitors are in Microfarads (UF)

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

42X1135

Friday, June 10, 2005

1

1

INDUSTRIAL PARK No. 2

WEST LEBANON, NH 03784

603-298-5711

CM81/101 400/415/460V SYSTEM

11:05:29

THERMAL DYNAMICS

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE:

Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.

Capacitors are in Microfarads (UF)

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

42X1135

Friday, June 10, 2005

1

1

INDUSTRIAL PARK No. 2

WEST LEBANON, NH 03784

603-298-5711

CM81/101 400/415/460V SYSTEM

11:05:29

THERMAL DYNAMICS

D

DWG No:

Sheet

of

Supersedes

Scale

Date:

Drawn:

References

Date

By

Revisions

Rev

PCB No:

Assy No:

Information Proprietary to THERMAL DYNAMICS CORPORATION.

Not For Release, Reproduction, or Distribution without Written Consent.

NOTE:

Unless Otherwise Specified, Resistors are in Ohms 1/4W 5%.

Capacitors are in Microfarads (UF)

Chk:

App:

TITLE:

Last Modified:

Size

SCHEMATIC,

42X1135

Friday, June 10, 2005

1

1

INDUSTRIAL PARK No. 2

WEST LEBANON, NH 03784

603-298-5711

CM81/101 400/415/460V SYSTEM

11:05:29

THERMAL DYNAMICS

D

OUTPUT DIODE
ASSEMBLY
19X1757

THRU SCREW TERMINAL

PILOT

OUTPUT DIODE
ASSEMBLY
19X1757

(E62)

CHASSIS GND

COMP

DESCRIPTION

LOCATION

SEE CHART 1

D.Lilja

CURRENT

L1

DC COMMON

DC COMMON

OUTPUT INDUCTOR

NOTES: UNLESS OTHERWISE SPECIFIED -

1. DEPICTIONS OF CIRCUITRY INSIDE PCB BLOCKS

IS FOR REFERENCE ONLY

REDRAWN-NO CHGS

05/07/03

SENSE

POWER OUTPUT BOARD ASSY 19X1914

04/10/03

04/04/03

DAT

HAS

ECO 100864

ECO 100857

AC

AB

W1

L1

F1

F2

SW1

SW2

M1

M2

PS1

SOL1

T5

TS1

TS2

MAIN CONTACTOR

TEMP. SENSOR, IGBT HEATSINK

TEMP. SENSOR, INDUCTOR

OUTPUT INDUCTOR

MAIN TRANSFORMER

FAN, 4.5" 220VAC

PRESSURE SWITCH

GAS SOLENOID

SWITCH, ON/OFF

SWITCH, RUN/SET/RAR

FAN, 4.5" 220VAC

F4

D7

B2

B1

C1

F4

F4

C1

C1

D4

E1

F3

D1

1

5

J28

7

2

3

P40

2

(18)

PILOT BOARD

8

4

E62

(17)

8

1

E58

(15)

ASSY 19X2157

(14)

6

5

DC COM

ISENSE

+12VDC

J40

5

3

7

6

4

8

2

1

CSR

(E35)

WORK

T

O
R
C
H

(E64)

(E64)

DLL

E50B

E48B

E53B

E54B

E34B

E39B

E56B

E60B

E36

E57

E49

E45

E62

E35

E43

E64

E32

E61

E58

E37

E50A
E48A

E53A
E54A

E56A
E60A

E34A

E39A

E63

(E58)

JUMPER

5
8

9

7

OK TO MOVE

(+)

(-)

LOGIC COMMON

(+)

(-)

ARC VOLTS (C&G)

(+)

(-)

TORCH SWITCH

Vo

5
4

6

1

7

2

3

8

18

17

19

20

13

10

16

14

9

15

12
11

P4

PLUGS INTO J27

ON MAIN BOARD

*

J1

J2

ALTERNATE 20-PIN HEADER

4
5

8

2
3

1

6

7

20-POSITION TERMINAL STRIP

5
4

3

6

5

4

1

7

2

3

8

6

19

13

7

10

16

14

9

15

12

11

18

17

18

17

19

20

13

10

16

14

9

15

12
11

8

2

1

20

J4

J3

4
5

2
3

8

1

6

7

4
5

8

3

2

7

1

19X2041

6

TORCH SW -
TORCH SW +

DC COMMON

+12VDC

CSR

P1

OK TO MOVE

+

-

+

-

TORCH SWITCH

SC-11

P3

DC

GAS

AC

TEMP

(LED PCB 19X1604)

J14 P14

7

1

6

3

2

8

4

5

1

5

8

4

6
7

2
3

3

2

1

1
2
3

+

-

DC COMMON

DIVIDED OUTPUT

REMOTE CURRENT CONTROL

C&G

CPC
HOUSING

4

14

3

12

6

E3

E1

CSR

Vo

}
}
}

}

19X1930

19X1929

400V

460V

ZERO-OHM

ZERO-OHM

115X465-2

R78

R29

4/10, 500V

21X186

F1

1/4A, 500V

21X183

0.9A, (RESETABLE)

115X465-2

X X X X X

X X X X X

TABLE 1

X X X X X

X X X X X

R30

ECO 101136

AD

10/22/03

HAS

RAR OFF

3

(47)
(48)

(49)

(CSR)

(51)

(52)

(TS2)
(TS1)

(NEG)

(56)

(57)

(58)

(59)

(60)

(61)

(62)

(63)

(64)

(46)

(51)

(52)

1
2

J1

ECO 101314

AE

02/11/04

HAS

WHEN REMOTE CURRENT
CONTROL IS USED WITH
AUTOMATION

(REPLACES CONNECTIONS

FROM J27 TO J14)

ADAPTER HARNESS USED

AF

ECO 101429

06/09/04

HAS

OPTIONAL AUTOMATION INTERFACE CONNECTIONS

05/07/03

OPTIONAL

AUTOMATION
INTERFACE

ATC RECEIVER
ATC MALE CONNECTOR

(MODE SW)

(C1)

(CSR)

(NEG)

AG

ECO 101614

03/22/05

HAS

TIP

TIP

9

9

ARC HOLD

25

22

21

24

23

26

AA

OHMIC SENSE RELAY

ARC HOLD
ARC HOLD RETURN

}

(TIP)

AH

ECO 101714

HAS 05/23/05

AI

ECO 101726

HAS 06/10/05

ZERO-OHM
115X465-2

X X X X X

X X X X X

4/10, 500V

21X186

415V

19X2228



E65

E65