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Rockwell Automation T8094 8000 Series TMR System Safety Manual User Manual

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SAFETY MANUAL

D oc N umber T8094
I ssue 27 – June 2013

Page xvii

3.11.5

Communications Interaction .......................................................... 45

3.11.6

Program Testing ............................................................................ 46

3.12

ON-LINE MODIFICATION ....................................................................... 47

3.12.1

Application Program ...................................................................... 47

3.12.2

System Configuration .................................................................... 48

3.13

ENVIRONMENTAL REQUIREMENTS .................................................... 48

3.13.1

Climatic Conditions ........................................................................ 48

3.13.2

Electromagnetic Compatibility (EMC) ............................................ 50

3.13.3

Physical Installation Design ........................................................... 50

3.13.4

System Power Requirements ........................................................ 51

3.14

ELECTROSTATIC HANDLING PRECAUTIONS .................................... 52

4.

CHECKLISTS ............................................................................................... 53

4.1

PRE-ENGINEERING CHECKLISTS ....................................................... 53

4.1.1

Scope Definition Checklist ............................................................. 53

4.1.2

Functional Requirements Checklist ............................................... 54

4.1.3

Safety Requirements Checklist ..................................................... 55

4.2

ENGINEERING CHECKLISTS ................................................................ 56

4.2.1

I/O Architecture Checklist .............................................................. 56

4.2.2

Language Selection Checklist ....................................................... 57

4.2.3

Override Requirements Checklist .................................................. 58

4.2.4

High Density Module Configuration Checklist................................ 59

4.2.5

Processor and Other Configuration ............................................... 59

4.2.6

Testing ........................................................................................... 60

5.

PREVIOUSLY ASSESSED FUNCTIONS ..................................................... 61

6.

SYSTEM SECURITY .................................................................................... 63

APPENDIX A ...................................................................................................... 64

7.

LOW-DENSITY I/O ....................................................................................... 64

7.1.1

Effect of Input Architectures .......................................................... 64

7.1.2

Effect of Output Architectures ....................................................... 64

7.1.3

TX and DX Low Density module types in Safety applications. ...... 67

APPENDIX B ...................................................................................................... 69

8.

TRIGUARD I/O ............................................................................................. 69

8.1

AFFECT OF THE INPUT AND OUTPUT STATES ................................. 69

8.1.1

Effect of Input States ..................................................................... 69

8.1.2

Effect of Output States .................................................................. 69

8.2

SAFETY RELATED INPUTS AND OUTPUTS ........................................ 72

8.2.1

Inputs ............................................................................................. 72

8.2.2

Outputs .......................................................................................... 74

APPENDIX C ..................................................................................................... 76

9.

MIGRATING A CS300 CONTROLLER ........................................................ 76

9.1

OVERVIEW ............................................................................................. 76

9.2

GLOSSARY ............................................................................................. 77

9.3

ASSOCIATED DOCUMENTS ................................................................. 77

9.3.1

Specifications ................................................................................ 77

9.3.2

TUV Certification ........................................................................... 77

9.4

LIST OF MODULES FOR SAFETY-RELATED APPLICATIONS ............ 77

9.5

REQUIREMENTS FOR THE TRUSTED

TM

SYSTEM .............................. 78

9.6

SYSTEM ARCHITECTURE FEATURES ................................................. 79