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2 electrical description – Rockwell Automation 61C542 Voltage Input module User Manual

Page 11

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2Ć3

2.2

Electrical Description

The module provides analog voltage information to AutoMax and

AutoMate systems. The module has sixteen singleĆended channels

which can alternately be configured as eight differential channels.

SingleĆended operation versus differential operation is programmable

on a perĆchannelĆpair basis via register 31.
Differential channel pairing is hardwareĆdefined as follows: channels

0Ć1, 2Ć3 ... 14Ć15, with the evenĆnumber channel being the plus or

high input. Each channel is a highĆimpedance measurement input.

No power is supplied from the module for use by the voltage

transmitters. See figure 2.2.
Each channel can be configured via register 31 as either bipolar, with

an input range of +/- 10 volts, or as unipolar, with an input range of

0 to 10 volts. All input channels are referenced to the same analog

common. All analog inputs must be within the +/- 10 volt range with

respect to analog common for proper operation. The analog

common has 2500 VAC of isolation from the system common.
Configured channels are sequentially multiplexed to an

instrumentation amplifier which drives a thirteen bit (plus sign) A/D

converter. Each input line contains a single pole, lowĆpass filter. The

onĆboard microprocessor also provides line frequency filtering on a

perĆchannel basis. It accomplishes this by converting and averaging

together channel input samples over 16.6 ms for a 60 Hz line or 20

ms for a 50 Hz line. In this manner, line frequency noise at the input

of the A/D converter is integrated out of the result that is provided to

the system. The line frequency filter can be disabled on a

perĆchannel basis to increase the data update rate.
The module contains three voltage references for A/D converter

calibration. These voltage references are checked prior to each scan

of the configured channels. An outĆofĆrange reference voltage will

force a module shutdown. These checks also provide constant

updating of the A/D converter's calibration coefficients. No

potentiometer adjustments are required to maintain the specified

accuracy.
The onĆboard microprocessor automatically adjusts the input

channel's data based on the calibration coefficients. The adjusted

input value is then scaled according to the userĆselectable values

located in registers 24 and 25. The default (unscaled) values in

registers 24 and 25 are 4095 and -4095, respectively. The scaled

result is then either written to the appropriate channel data register

(registers 0 Ć 15), or it becomes part of the running average specified

in register 26. If a running average value is used, the reported output

value in the channel data register is the averaged data value.
The module can also be configured to provide a square root

extraction value based on a channel's input data value. This provides

flow information directly from differential pressure inputs. Note that if

you select square root, you must be in unipolar mode.
The module provides high and low limit registers which can be set by

the user. Status registers then indicate when the desired high/low

values have been exceeded. A broken wire from a transmitter on a

configured channel is indicated by an outĆofĆrange status bit in

register 20.
All read operations on the module's memory include a parity test.

Failure of the parity test results in a module shutdown. Processor