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Skyjacker TJ403BPM User Manual

Page 5

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9. Remove the OEM 10mm bolt from inside the OEM bump stop cup.

Install the new Skyjacker bump stop spacer & OEM bump stop cup

using the supplied 10mm

x 90mm bolts. Reinstall the OEM bump

stop in the OEM bump stop cup. (See Photo # 4)

10. Install the new Skyjacker coil springs. Raise the jack up so that

enough load is applied to hold the new Skyjacker coil springs in

place. Reinstall the OEM spring bolt & clip at the bottom of the left

front coil spring.

11. Install the new Skyjacker front shocks. (See Photo # 5)

12. Reinstall the OEM drag link to the new Skyjacker pitman arm &

tighten.

Note: Be sure to install the OEM cotter pin.

13. Install the front tires & lower the vehicle to the ground.

14. Locate the OEM front track bar mounting bracket on the axle,

measure straight across (Inward) 3/4" & put a mark. Center punch &

drill a 7/16" hole through both front & back plates, keeping the drill

as straight & square to the bracket as possible. (See Photo # 6)

Reattach the OEM front track bar using the OEM hardware.

15. The new Skyjacker end link mounting bracket should be mounted to

the bottom of the OEM sway bar with the bolt pointing up through

the sway bar & the nut & washer applied on top. (See Photo # 7)

Note: Apply lithium grease to the metal sleeves & insert the metal

sleeves into the end link eyes. The top 1/2" x 2 1/2" bolt connecting

the bracket to the end link must be installed with the nut to the

outside of the vehicle to provide adequate clearance to the frame.

Install the new Skyjacker end links on the inboard side of the axle,

being sure that the offset is turned correctly. (See Photo # 8)

16. At the front lower link adjustment cams, mark (with an ink marker or

scribe a mark) the vertical line on the cam & the reinforcement bracket

for reference so you can realign the marks after installation. (See

Photo # 9)

I-TJ4013B

Pg 5

Photo # 4

Photo # 5

Photo # 6

Photo # 7

Photo # 9

Outboard

Photo # 8

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